Lincoln Aviator 2020-2026 Service Manual / Chassis / Driveline / Front Drive Halfshafts / Removal and Installation - Intermediate Shaft

Lincoln Aviator: Front Drive Halfshafts / Removal and Installation - Intermediate Shaft

Removal

Remove the front halfshaft.
Refer to: Halfshaft (205-04 Front Drive Halfshafts, Removal and Installation).

Remove the engine mount LH.
Refer to: Engine Mount LH (303-01A Engine - 3.0L EcoBoost, Removal and Installation).

Detach the front axle assembly vent hose.

Remove the bolts and the intermediate shaft assembly.

Remove and discard the intermediate shaft O-ring.

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Installation

NOTE: Make sure that the mating surface is free of corrosion and foreign material.
Clean and inspect the O-ring mating surface.

NOTE: Make sure the new component is installed.
Install a new intermediate shaft O-ring.

NOTE: Make sure that the mating surface and the bore is free of corrosion and foreign material, avoid particles getting into the bore.
Clean and inspect the engine oil pan at intermediate shaft mating surface.

NOTE: Make sure that the mating surface is free of corrosion and foreign material.
Clean the intermediate shaft.

Install the intermediate shaft assembly and the bolts.
Torque: 26 lb.ft (35 Nm)

Attach the front axle assembly vent hose.

Install the engine mount LH.
Refer to: Engine Mount LH (303-01A Engine - 3.0L EcoBoost, Removal and Installation).

Install the front halfshaft.
Refer to: Halfshaft (205-04 Front Drive Halfshafts, Removal and Installation).

Removal and Installation - Halfshaft

Special Tool(s) / General Equipment 204-592Separator, Lower Arm Ball JointTKIT-2006C-FFMFLMTKIT-2006C-LMTKIT-2006C-ROW Tie Rod End Remover Tire Lever Removal NOTICE: Suspension fasteners are critical parts that affect the performance of vital components and systems...

Rear Drive Halfshafts

Other information:

Lincoln Aviator 2020-2026 Service Manual: Removal and Installation - Front Door Lock Control Switch

Special Tool(s) / General Equipment Interior Trim Remover Removal NOTE: LH (left-hand) side shown, RH (right-hand) side similar. Remove the driver door window control switch and bezel as an assembly. Release the clips...

Lincoln Aviator 2020-2026 Service Manual: Diagnosis and Testing - Starting System - 3.0L EcoBoost

Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.REFER to: Diagnostic Methods (100-00 General Information, Description and Operation). Diagnostic Trouble Code Chart Module DTC Description Action BCM C113A:11 Wakeup Control: Circuit Short To Ground GO to Pinpoint Test E BCM C113A:15 Wakeup Control: Circuit Short To Battery Or Open GO to Pinpoint Test E PCM P06E4:00 Control Module Wake-up Circuit Performance: No Sub Type Information GO to Pinpoint Test A PCM P06E9:00 Engine Starter Performance: No Sub Type Information GO to Pinpoint Test B PCM P06E9:00 Engine Starter Performance: No Sub Type Information GO to Pinpoint Test C PCM P162F:00 Starter Motor Disabled - Engine Crank Time Too Long: No Sub Type Information GO to Pinpoint Test H PCM P2535:00 Ignition Switch On/Start Position Circuit High: No Sub Type Information GO to Pinpoint Test F PCM P2535:00 Ignition Switch On/Start Position Circuit High: No Sub Type Information GO to Pinpoint Test G Inspection and Verification Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

Remote Control

Passive Key

Lincoln Aviator. Remote Control

The passive key operates the power locks and the remote start system. The passive key must be in your vehicle to use the push button start.

Note: You may not be able to shift out of park (P) unless the passive key is inside your vehicle.