Lincoln Aviator 2020-2022 Service Manual / Chassis / Driveline / Front Drive Halfshafts / Removal and Installation - Intermediate Shaft

Lincoln Aviator: Front Drive Halfshafts / Removal and Installation - Intermediate Shaft

Removal

  1. Remove the front halfshaft.
    Refer to: Halfshaft (205-04 Front Drive Halfshafts, Removal and Installation).
  1. Remove the engine mount LH.
    Refer to: Engine Mount LH (303-01A Engine - 3.0L EcoBoost, Removal and Installation).
  1. Detach the front axle assembly vent hose.
  1. Remove the bolts and the intermediate shaft assembly.
  1. Remove and discard the intermediate shaft O-ring.

Installation

  1. NOTE: Make sure that the mating surface is free of corrosion and foreign material.

    Clean and inspect the O-ring mating surface.
  1. NOTE: Make sure the new component is installed.

    Install a new intermediate shaft O-ring.
  1. NOTE: Make sure that the mating surface and the bore is free of corrosion and foreign material, avoid particles getting into the bore.

    Clean and inspect the engine oil pan at intermediate shaft mating surface.
  1. NOTE: Make sure that the mating surface is free of corrosion and foreign material.

    Clean the intermediate shaft.
  1. Install the intermediate shaft assembly and the bolts.
    Torque: 26 lb.ft (35 Nm)
  1. Attach the front axle assembly vent hose.
  1. Install the engine mount LH.
    Refer to: Engine Mount LH (303-01A Engine - 3.0L EcoBoost, Removal and Installation).
  1. Install the front halfshaft.
    Refer to: Halfshaft (205-04 Front Drive Halfshafts, Removal and Installation).

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    Remote Control

    Passive Key

    Lincoln Aviator. Remote Control

    The passive key operates the power locks and the remote start system. The passive key must be in your vehicle to use the push button start.

    Note: You may not be able to shift out of park (P) unless the passive key is inside your vehicle.

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