Lincoln Aviator: Front Drive Halfshafts / Removal and Installation - Intermediate Shaft
Removal
-
Remove the front halfshaft.
Refer to: Halfshaft (205-04 Front Drive Halfshafts, Removal and Installation).
-
Remove the engine mount LH.
Refer to: Engine Mount LH (303-01A Engine - 3.0L EcoBoost, Removal and Installation).
-
Detach the front axle assembly vent hose.
-
Remove the bolts and the intermediate shaft assembly.
-
Remove and discard the intermediate shaft O-ring.
Installation
-
NOTE:
Make sure that the mating surface is free of corrosion and foreign material.
Clean and inspect the O-ring mating surface.
-
NOTE:
Make sure the new component is installed.
Install a new intermediate shaft O-ring.
-
NOTE:
Make sure that the mating surface and the bore is
free of corrosion and foreign material, avoid particles getting into the
bore.
Clean and inspect the engine oil pan at intermediate shaft mating surface.
-
NOTE:
Make sure that the mating surface is free of corrosion and foreign material.
Clean the intermediate shaft.
-
Install the intermediate shaft assembly and the bolts.
Torque:
26 lb.ft (35 Nm)
-
Attach the front axle assembly vent hose.
-
Install the engine mount LH.
Refer to: Engine Mount LH (303-01A Engine - 3.0L EcoBoost, Removal and Installation).
-
Install the front halfshaft.
Refer to: Halfshaft (205-04 Front Drive Halfshafts, Removal and Installation).
Special Tool(s) /
General Equipment
204-592Separator, Lower Arm Ball JointTKIT-2006C-FFMFLMTKIT-2006C-LMTKIT-2006C-ROW
Tie Rod End Remover
Tire Lever
Removal
NOTICE:
Suspension fasteners are critical parts that affect the
performance of vital components and systems...
Other information:
DTC Chart: DDM
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
DTC
Description
Action
B11F6:11
Driver Folding Mirror Motor: Circuit Short To Ground
GO to Pinpoint Test E
B11F6:15
Driver Folding Mirror Motor: Circuit Short To Battery or Open
GO to Pinpoint Test E
B1163:11
Left Mirror Heater Output: Circuit Short To Ground
GO to Pinpoint Test D
B1163:15
Left Mirror Heater Output: Circuit Short To Battery Or Open
GO to Pinpoint Test D
B1C09:11
Driver Left/Right Mirror Motor: Circuit Short To Ground
GO to Pinpoint Test B
B1C09:15
Driver Left/Right Mirror Motor: Circuit Short To Battery Or Open
GO to Pinpoint Test B
B1C10:11
Driver Up/Down Mirror Motor: Circuit Short To Ground
GO to Pinpoint Test C
B1C10:15
Driver Up/Down Mirror Motor: Circuit Short To Battery Or Open
GO to Pinpoint Test C
B1C13:11
Driver Up/Down Mirror Motor Feedback: Circuit Short To Ground
GO to Pinpoint Test C
B1C13:15
Driver Up/Down Mirror Motor Feedback: Circuit Short To Battery Or Open
GO to Pinpoint Test C
B1C14:11
Driver Left/Right Mirror Motor Feedback: Circuit Short To Ground
GO to Pinpoint Test C
B1C14:15
Driver Left/Right Mirror Motor Feedback: Circuit Short To Battery Or Open
GO to Pinpoint Test C
C1B15:11
Sensor Supply Voltage B: Circuit Short To Ground
GO to Pinpoint Test C
C1B15:15
Sensor Supply Voltage B: Circuit Short To Battery or Open
GO to Pinpoint Test C
All other DDM Diagnostic Trouble Codes (DTCs)
-
REFER to: Locks, Latches and Entry Systems (501-14 Handles, Locks, Latches and Entry Systems, Diagnosis and Testing)...
Removal
NOTICE:
Suspension fasteners are critical parts that affect
performance of vital components and systems. Failure of these fasteners
may result in major service expense. Use the same or equivalent parts if
replacement is necessary. Do not use a replacement part of lesser
quality or substitute design...