Lincoln Aviator 2020-2024 Service Manual / Chassis / Driveline / Front Drive Halfshafts / Removal and Installation - Intermediate Shaft

Lincoln Aviator: Front Drive Halfshafts / Removal and Installation - Intermediate Shaft

Removal

  1. Remove the front halfshaft.
    Refer to: Halfshaft (205-04 Front Drive Halfshafts, Removal and Installation).
  1. Remove the engine mount LH.
    Refer to: Engine Mount LH (303-01A Engine - 3.0L EcoBoost, Removal and Installation).
  1. Detach the front axle assembly vent hose.
  1. Remove the bolts and the intermediate shaft assembly.
  1. Remove and discard the intermediate shaft O-ring.

Installation

  1. NOTE: Make sure that the mating surface is free of corrosion and foreign material.

    Clean and inspect the O-ring mating surface.
  1. NOTE: Make sure the new component is installed.

    Install a new intermediate shaft O-ring.
  1. NOTE: Make sure that the mating surface and the bore is free of corrosion and foreign material, avoid particles getting into the bore.

    Clean and inspect the engine oil pan at intermediate shaft mating surface.
  1. NOTE: Make sure that the mating surface is free of corrosion and foreign material.

    Clean the intermediate shaft.
  1. Install the intermediate shaft assembly and the bolts.
    Torque: 26 lb.ft (35 Nm)
  1. Attach the front axle assembly vent hose.
  1. Install the engine mount LH.
    Refer to: Engine Mount LH (303-01A Engine - 3.0L EcoBoost, Removal and Installation).
  1. Install the front halfshaft.
    Refer to: Halfshaft (205-04 Front Drive Halfshafts, Removal and Installation).

    Removal and Installation - Halfshaft

    Special Tool(s) / General Equipment 204-592Separator, Lower Arm Ball JointTKIT-2006C-FFMFLMTKIT-2006C-LMTKIT-2006C-ROW Tie Rod End Remover Tire Lever Removal NOTICE: Suspension fasteners are critical parts that affect the performance of vital components and systems...

    Rear Drive Halfshafts

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    Other information:

    Lincoln Aviator 2020-2024 Service Manual: Diagnosis and Testing - Cooling Fan Control


    Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).   Diagnostic Trouble Code Chart Module   DTC Description Action   PCM P0480:00 Fan 1 Control Circuit: No Sub Type Information   GO to Pinpoint Test KN Global Customer Symptom Code (GCSC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

    Lincoln Aviator 2020-2024 Service Manual: Disassembly - Engine


    Special Tool(s) / General Equipment 205-153 (T80T-4000-W) Handle 303-1246Engine Spreader BarTKIT-2006UF-FLMTKIT-2006UF-ROW 303-1247VCT Spark Plug Tube Seal Remover and InstallerTKIT-2006UF-FLMTKIT-2006UF-ROW 303-1248Camshaft holding toolsTKIT-2006UF-FLMTKIT-2006UF-ROW 303-1634Lift Eyes (2)TKIT-2014D-ROW3TKIT-2014D-FL_ROW 303-1696Camshaft holding fixture 303-409 (T92C-6700-CH) Remover, Crankshaft SealTKIT-1992-FH/FMH/FLMHTKIT-1993-LMH/MH Floor Crane Mounting Stand Plastic Scraper Flat-Bladed Screwdriver Materials Name Specification Motorcraft® Silicone Gasket RemoverZC-30-A -  Motorcraft® Metal Surface Prep WipesZC-31-B -  Motorcraft® Metal Brake Parts CleanerPM-4-A, PM-4-B -  NOTICE: During engine repair procedures, cleanliness is extremely important...

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    Remote Control

    Passive Key

    Lincoln Aviator. Remote Control

    The passive key operates the power locks and the remote start system. The passive key must be in your vehicle to use the push button start.

    Note: You may not be able to shift out of park (P) unless the passive key is inside your vehicle.

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