Lincoln Aviator: Body Closures / Removal and Installation - Rear Door
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
LH side shown, RH side similar.
-
Open the door.
-
Remove the check arm bolt.
Torque:
18 lb.ft (25 Nm)
-
Disconnect the rear door electrical connector.
-
NOTE:
This step requires the aid of another technician.
Remove the door hinge pivot bolts.
Torque:
22 lb.ft (30 Nm)
-
NOTE:
This step requires the aid of another technician.
Remove the door.
Installation
-
To install, reverse the removal procedure.
-
NOTE:
This step is only necessary when installing a new component.
Check the door-to-body alignment. Align the door as necessary.
Refer to: Rear Door Alignment (501-03 Body Closures, General Procedures).
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
LH side shown, RH side similar
Remove the LH D-pillar trim panel...
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
LH side shown, RH similar.
Open the door.
Remove the check arm bolt...
Other information:
Special Tool(s) /
General Equipment
303-1249Valve Spring CompressorTKIT-2006UF-FLMTKIT-2006UF-ROW
303-1418Compressor, Valve SpringTKIT-2008ET-FLMTKIT-2008ET-ROW
303-1567Sizer, Teflon SealTKIT-2010C-FLM
303-300
(T87C-6565-A)
Set, Valve Spring CompressorTKIT-1988-FESTIVAT88C-1000-STTKIT-1988-TRACERTKIT-2009TC-F
303-350
(T89P-6565-A)
Compressor, Valve SpringTKIT-1990-LMHTKIT-1989-FTKIT-1989-FMTKIT-1989-FLM
307-005
(T59L-100-B)
Slide Hammer
310-205Fuel Injector Brush
310-206Remover, Fuel InjectorTKIT-2009A-FLM
310-207Installer, Fuel Injector Seal AssemblyTKIT-2009A-FLM
DISASSEMBLY
NOTICE:
During engine repair procedures, cleanliness is extremely
important...
System Operation
System Diagram
Item
Description
1
Fuel tank filler pipe
2
Fuel delivery module (FDM)
3
Fuel level sensor (FLS)
4
Fuel tank
5
Vapor recirculation line
6
Fuel tank pressure (FTP) sensor and tube
7
EVAP vapor blocking valve (VBV)
8
EVAP carbon canister
9
EVAP canister valve
10
EVAP canister inlet filter
11
Fresh air vent tube
12
Fuel bundle
13
EVAP purge valve (EPV) and tube
14
Intake manifold
Evaporative Emission (EVAP) Systems
The EVAP
system prevents fuel vapor build up in the sealed fuel tank...