Lincoln Aviator: Body Closures / Removal and Installation - Rear Door

Removal

NOTE: Removal steps in this procedure may contain installation details.

NOTE: LH side shown, RH side similar.

  1. Open the door.
  1. Remove the check arm bolt.
    Torque: 18 lb.ft (25 Nm)
  1. Disconnect the rear door electrical connector.
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    NOTE: This step requires the aid of another technician.

    Remove the door hinge pivot bolts.
    Torque: 22 lb.ft (30 Nm)
  1. NOTE: This step requires the aid of another technician.

    Remove the door.

Installation

  1. To install, reverse the removal procedure.
  1. NOTE: This step is only necessary when installing a new component.

    Check the door-to-body alignment. Align the door as necessary. Refer to: Rear Door Alignment (501-03 Body Closures, General Procedures).

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    Removal and Installation - Rear Door Check Arm

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    Other information:

    Lincoln Aviator 2020-2025 Service Manual: General Procedures - Joining Techniques


    Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spherical Cutter Grinder Plasma Cutter Air Body Saw 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B -  Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Motorcraft® Metal Surface Prep WipesZC-31-B -  Repair NOTE: Weld Bonding-Squeeze Type Resistance Spot Welding (STRW) Method...

    Lincoln Aviator 2020-2025 Service Manual: Description and Operation - B Clutch


    Overview Item Description 1   SSB 2 B clutch control valve 3 B clutch latch valve 4 B clutch apply circuit 5 B clutch piston 6 B clutch assembly 7 One-Way Clutch (OWC) 8 Sun gear No...

    Categories

    Seatbelt Height Adjustment

    WARNING: Position the seatbelt height adjuster so that the seatbelt rests across the middle of your shoulder. Failure to adjust the seatbelt correctly could reduce its effectiveness and increase the risk of injury in a crash.

    Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder. Slide the adjuster up to raise the belt. Press the button and slide it down to lower the belt.

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