Lincoln Aviator: Body Closures / Removal and Installation - Rear Door

Removal

NOTE: Removal steps in this procedure may contain installation details.

NOTE: LH side shown, RH side similar.

  1. Open the door.
  1. Remove the check arm bolt.
    Torque: 18 lb.ft (25 Nm)
  1. Disconnect the rear door electrical connector.
  1. NOTE: This step requires the aid of another technician.

    Remove the door hinge pivot bolts.
    Torque: 22 lb.ft (30 Nm)
  1. NOTE: This step requires the aid of another technician.

    Remove the door.

Installation

  1. To install, reverse the removal procedure.
  1. NOTE: This step is only necessary when installing a new component.

    Check the door-to-body alignment. Align the door as necessary. Refer to: Rear Door Alignment (501-03 Body Closures, General Procedures).

    Removal and Installation - Power Liftgate Motor

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    Removal and Installation - Rear Door Check Arm

    Removal NOTE: Removal steps in this procedure may contain installation details. NOTE: LH side shown, RH similar. Open the door. Remove the check arm bolt...

    Other information:

    Lincoln Aviator 2020-2026 Service Manual: Removal and Installation - Positive Crankcase Ventilation (PCV) Valve


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    Lincoln Aviator 2020-2026 Service Manual: Removal and Installation - Inner Quarter Panel


    Special Tool(s) / General Equipment Resistance Spotwelding Equipment Scraper for Straight Edges Hot Air Gun 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Materials Name Specification Flexible Foam Repair3M™ 08463, LORD Fusor® 121 -  Removal   WARNING: Electric vehicles damaged by a crash may have compromised high voltage safety systems and present a potential high voltage electrical shock hazard...

    Categories

    Seatbelt Height Adjustment

    WARNING: Position the seatbelt height adjuster so that the seatbelt rests across the middle of your shoulder. Failure to adjust the seatbelt correctly could reduce its effectiveness and increase the risk of injury in a crash.

    Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder. Slide the adjuster up to raise the belt. Press the button and slide it down to lower the belt.

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