Lincoln Aviator: Rear Climate Control / Removal and Installation - Rear Heater Core

Special Tool(s) / General Equipment

Hose Clamp Remover/Installer

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. Drain the cooling system.
    Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 3.0L EcoBoost, General Procedures).
    Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 3.0L EcoBoost, General Procedures).
  1. Remove the RHR wheel and tire.
    Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).
  1. Remove the retainers and position aside RHR wheel splashshield.
  1. Release clamp and position aside coolant line.
    Use the General Equipment: Hose Clamp Remover/Installer
  1. Remove the RH loadspace trim panel.
    Refer to: Loadspace Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
    • Remove and discard the heater core clamps, position aside the heater core inlet and outlet tubes.
    • Replace the heater core inlet and outlet tubes o-seals.
    • Remove the retainers and the rear heater core access cover.
  1. Remove the rear heater core.

Installation

  1. To install, reverse the removal procedure.
  1. NOTE: Replace the pass-through floor seal with new if seal is removed or damaged.

    If replacing the heater core inlet and outlet tubes, the rear climate control housing must be removed.
    Refer to: Rear Climate Control Housing (412-02A Rear Climate Control, Removal and Installation).
  1. Fill and bleed the cooling system.
    Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 3.0L EcoBoost, General Procedures).
    Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 3.0L EcoBoost, General Procedures).

    Removal and Installation - Rear Footwell Air Discharge Temperature Sensor

    Removal NOTE: Removal steps in this procedure may contain installation details. Remove the RH loadspace trim panel. Refer to: Loadspace Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation)...

    Removal and Installation - Rear Heater Core Inlet Line

    Removal NOTE: The rear heater core inlet line is installed from the factory as a one-piece assembly. The replacement part is supplied as an assembly, containing the rear heater core outlet line and the rear evaporator inlet and outlet lines...

    Other information:

    Lincoln Aviator 2020-2026 Service Manual: Removal and Installation - Image Processing Module B (IPMB)


    Removal NOTE: If installing a new IPMB, it is necessary to upload the module configuration information to the scan tool prior to removing the module. This information must be downloaded into the new IPMB after installation. Using a diagnostic scan tool, begin the PMI process for the IPMB following the onscreen instructions Remove the front scuff plate trim panel...

    Lincoln Aviator 2020-2026 Service Manual: Removal and Installation - Rear Floor Panel Section


    Special Tool(s) / General Equipment Scraper for Straight Edges Spherical Cutter Hot Air Gun Air Body Saw 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Flange SealantCU7Z-19B508-A WSS-M2G348-A11  Removal   WARNING: Electric vehicles damaged by a crash may have compromised high voltage safety systems and present a potential high voltage electrical shock hazard...

    Categories

    Children and Airbags

    WARNING: Airbags can kill or injure a child in a child restraint. Never place a rear-facing child restraint in front of an active airbag. If you must use a forward-facing child restraint in the front seat, move the seat upon which the child restraint is installed all the way back.

    Lincoln Aviator. Children and Airbags

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