Lincoln Aviator 2020-2026 Service Manual / Powertrain / Engine / Engine - 3.0L EcoBoost / Removal and Installation - Intake Manifold

Lincoln Aviator: Engine - 3.0L EcoBoost / Removal and Installation - Intake Manifold

Removal

NOTICE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan, can cause engine failure.

NOTE: Removal steps in this procedure may contain installation details.

Disconnect the battery ground cable.
Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

Remove the retainers and the RH side engine compartment cover.

Remove the retainers and the LH side engine compartment cover.

Remove the bolts and the suspension support bar.
Torque: 22 lb.ft (30 Nm)

Remove the following items:
1. Air cleaner.
  Refer to: Air Cleaner (303-12 Intake Air Distribution and Filtering - 3.0L EcoBoost/3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
2. CAC outlet pipe.
  Refer to: Charge Air Cooler (CAC) Outlet Pipe (303-12 Intake Air Distribution and Filtering - 3.0L EcoBoost/3.0L EcoBoost – Hybrid (BQ), Removal and Installation).

- Disconnect the crankcase vent tube quick release couplings.
  Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 3.0L EcoBoost, General Procedures).
- Remove the crankcase vent tube.

Remove the cowl panel.
Refer to: Cowl Panel (501-02 Front End Body Panels, Removal and Installation).

- Remove the coolant pipe bracket retaining bolts.
  Torque: 97 lb.in (11 Nm)
- Remove the intake manifold bracket retaining bolts.
  Torque: 97 lb.in (11 Nm)

1. Detach the vacuum tube retainers.
1. Disconnect the engine wiring harness electrical connectors.
1. Detach the engine wiring harness retainers.

1. Detach the wiring harness retainers.
1. Detach the fuel tube retainer.

1. Remove the bolt and position the vacuum pressure sensor aside.
1. Disconnect the EVAP purge valve quick release coupling.
  Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 3.0L EcoBoost, General Procedures).
1. Slide the EVAP purge valve off of the bracket.

Remove the bolts and position the coolant pipe aside.
Torque: 97 lb.in (11 Nm)

1. Loosen the intake manifold bolts.
1. NOTE: The coolant pipe may come out during removal of the intake manifold.
  Remove the intake manifold.

Remove the insulator.

- Remove and inspect the gaskets, replace as necessary.
- Clean and inspect all sealing surfaces.

Installation

NOTICE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris if found, install a new intake manifold. Failure to follow these instructions can result in engine damage.

To install, reverse the removal procedure.

Tighten the bolts in 2 stages.
Torque:
Stage 1: Bolts 1 through 8 in sequence:: 44 lb.in (5 Nm)
Stage 2: Bolts 8 through 1 in reverse sequence:: 89 lb.in (10 Nm)

Inspect the O-ring seal and replace as necessary.

Removal and Installation - Hydraulic Lash Adjuster

Removal and Installation Refer to RH camshaft and/or LH camshaft. Refer to: Camshaft RH (303-01A Engine - 3.0L EcoBoost, Removal and Installation)...

Removal and Installation - Oil Cooler

Special Tool(s) / General Equipment Hose Clamp Remover/Installer Locking Pliers Removal NOTICE: During engine repair procedures, cleanliness is extremely important...

Other information:

Lincoln Aviator 2020-2026 Service Manual: Diagnosis and Testing - Fuel Charging

Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.REFER to: Diagnostic Methods (100-00 General Information, Description and Operation). Diagnostic Trouble Code Chart Module DTC Description Action PCM P0201:00 Cylinder 1 Injector A Circuit/Open: No Sub Type Information GO to Pinpoint Test DI PCM P0202:00 Cylinder 2 Injector A Circuit/Open: No Sub Type Information GO to Pinpoint Test DI PCM P0203:00 Cylinder 3 Injector A Circuit/Open: No Sub Type Information GO to Pinpoint Test DI PCM P0204:00 Cylinder 4 Injector A Circuit/Open: No Sub Type Information GO to Pinpoint Test DI PCM P0205:00 Cylinder 5 Injector A Circuit/Open: No Sub Type Information GO to Pinpoint Test DI PCM P0206:00 Cylinder 6 Injector A Circuit/Open: No Sub Type Information GO to Pinpoint Test DI PCM P0207:00 Cylinder 7 Injector A Circuit/Open: No Sub Type Information GO to Pinpoint Test DI PCM P0208:00 Cylinder 8 Injector A Circuit/Open: No Sub Type Information GO to Pinpoint Test DI PCM P02EE:00 Cylinder 1 Injector Circuit Range/Performance: No Sub Type Information GO to Pinpoint Test DI PCM P02EF:00 Cylinder 2 Injector Circuit Range/Performance: No Sub Type Information GO to Pinpoint Test DI PCM P02F0:00 Cylinder 3 Injector Circuit Range/Performance: No Sub Type Information GO to Pinpoint Test DI PCM P02F1:00 Cylinder 4 Injector Circuit Range/Performance: No Sub Type Information GO to Pinpoint Test DI PCM P02F2:00 Cylinder 5 Injector Circuit Range/Performance: No Sub Type Information GO to Pinpoint Test DI PCM P02F3:00 Cylinder 6 Injector Circuit Range/Performance: No Sub Type Information GO to Pinpoint Test DI PCM P02F4:00 Cylinder 7 Injector Circuit Range/Performance: No Sub Type Information GO to Pinpoint Test DI PCM P02F5:00 Cylinder 8 Injector Circuit Range/Performance: No Sub Type Information GO to Pinpoint Test DI Global Customer Symptom Code (GCSC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

Lincoln Aviator 2020-2026 Service Manual: Description and Operation - Vehicle Dynamic Suspension - Vehicles With: Air Suspension - System Operation and Component Description

System Operation System Diagram Item Description 1 HS-CAN2 2 HS-CAN1 3 HS-CAN3 4 SUMA and Air Compressor Assembly 5 LHF Air Spring Solenoid 6 PSCM 7 PCM 8 ABS 9 LHF Height Sensor 10 RHF Height Sensor 11 LHR Height Sensor 12 RHR Height Sensor 13 BCM 14 RHF Air Spring Solenoid 15 LHR Air Spring Solenoid 16 RHR Air Spring Solenoid 17 IPC 18 RCM 19 GWM Network Message Chart Module Network Input Messages - SUMA Broadcast Message Originating Module Message Purpose ABS active ABS module Indicates the current ABS activity, on or off...

Activating Intelligent Access

The intelligent access key must be within 3 ft (1 m) of the door or luggage compartment you intend to lock or unlock.

At a Door

Electronic door handles are on each door. Gently depress the switch inside the exterior door handle to unlock and open the door. An unlock symbol illuminates on the door window trim indicating your vehicle is unlocked.

Lincoln Aviator. Activating Intelligent Access