Lincoln Aviator: Automatic Transmission - 10-Speed Automatic Transmission – 10R60 / Removal and Installation - Shift Solenoids (SS)
Materials
| Name |
Specification |
Motorcraft® MERCON® ULV Automatic Transmission Fluid XT-12-QULV |
WSS-M2C949-A, MERCON® ULV
|
Removal
All Solenoids
-
Remove the transmission fluid pan gasket and filter.
Refer to: Transmission Fluid Pan, Gasket and Filter (307-01A Automatic Transmission - 10-Speed Automatic Transmission – 10R60, Removal and Installation).
LPC (line pressure control) and TCC (torque converter clutch) Solenoids
-
-
Slide the plastic lock to the unlock position.
While pressing the plastic tab, disconnect the electrical connector.
-
Disconnect the internal wiring harness retainer.
-
Remove and discard the bolts and remove the solenoid retaining plate.
-
Remove the solenoid(s) from the main control valve body.
-
LPC solenoid (7G383)
-
TCC solenoid (7G136)
Solenoids D and E
-
Remove the bolts and the shift solenoid retaining plate.
-
If replacing more then one solenoid, number the
solenoids and number the main control valve body solenoid ports to
correspond to the solenoid.
-
Remove and discard the shift solenoid retainer(s).
-
-
Slide the solenoid(s) out of the main control valve body bore.
-
Rotate the solenoid(s) in a clockwise direction.
-
Slide the plastic lock to the unlock position.
While pressing the plastic tab, disconnect the electrical connector.
-
Remove the solenoid(s) from the main control valve body.
-
SSE (7J136)
-
SSD (7J136)
Solenoids A, B, C, and F
-
Remove the main control valve body.
Refer to: Main Control Valve Body (307-01A Automatic Transmission - 10-Speed Automatic Transmission – 10R60, Removal and Installation).
-
Remove the bolts and the shift solenoid retaining plate.
-
If replacing more then one solenoid, number the
solenoids and number the main control valve body solenoid ports to
correspond to the solenoid.
-
Remove and discard the shift solenoid retainer(s).
-
Slide the plastic lock to the unlock position. While
pressing the plastic tab, disconnect the electrical connector(s).
-
Remove the solenoid(s) from the main control valve body.
-
SSA (7J136)
-
SSF (7J136)
-
SSC (7J136)
-
SSB (7J136)
Installation
Solenoids A, B, C, and F
-
NOTICE:
Solenoids are calibrated from the factory and
are not all the same. To replace a solenoid, match the band number with
the original solenoid or harsh shifts or damage to the transmission can
occur.
If new solenoids are needed, identify the solenoid band number.
-
Install the solenoid(s) in the main control valve body in the correct port(s) as marked during removal.
-
SSA (7J136)
-
SSF (7J136)
-
SSC (7J136)
-
SSB (7J136)
-
Connect the electrical connectors and slide the plastic lock to the locked position.
-
Install the new shift solenoid retainer(s) with the flat side towards the solenoids.
-
Retainer flat side
-
Install and the shift solenoid retaining plate and the bolts.
Torque:
106 lb.in (12 Nm)
-
Install the main control valve body.
Refer to: Main Control Valve Body (307-01A Automatic Transmission - 10-Speed Automatic Transmission – 10R60, Removal and Installation).
Solenoids D and E
-
NOTICE:
Solenoids are calibrated from the factory and
are not all the same. To replace a solenoid, match the band number with
the original solenoid or harsh shifts or damage to the transmission can
occur.
If new solenoids are needed, identify the solenoid band number.
-
Install the solenoid(s) in the main control valve body in the correct port(s) as marked during removal.
-
SSE (7J136)
-
SSD (7J136)
-
-
Connect the electrical connectors and slide the plastic lock to the locked position.
-
Rotate the solenoid(s) in a counter-clockwise direction.
-
Slide the solenoid(s) into the main control valve body bore.
-
Install new shift solenoid retainer(s) with the flat side towards the solenoids.
-
Retainer flat side
-
Install and the shift solenoid retaining plate and the bolts.
Torque:
106 lb.in (12 Nm)
LPC (line pressure control) and TCC (torque converter clutch) Solenoids
-
NOTICE:
Solenoids are calibrated from the factory and
are not all the same. To replace a solenoid, match the replacement
solenoid type (normally high/normally low) and the band number with the
original solenoid or harsh shifts or damage to the transmission can
occur.
If new solenoids are needed, identify which type
(normally high/normally low) of solenoid it is and the solenoid band
number.
-
-
Inspect the solenoid screens for debris that may restrict fluid flow.
-
Lubricate the solenoid O-ring seals.
Material: Motorcraft® MERCON® ULV Automatic Transmission Fluid
/ XT-12-QULV
(WSS-M2C949-A, )
(MERCON® ULV)
-
Install the solenoid(s) in the main control valve body.
-
LPC solenoid (7G383)
-
TCC solenoid (7G136)
-
Install the solenoid retaining plate and the new bolts.
Torque:
80 lb.in (9 Nm)
-
-
Connect the electrical connectors and slide the plastic lock to the locked position.
-
Connect the internal wiring harness retainer.
All Solenoids
-
Install the transmission fluid pan gasket and filter.
Refer to: Transmission Fluid Pan, Gasket and Filter (307-01A Automatic Transmission - 10-Speed Automatic Transmission – 10R60, Removal and Installation).
Special Tool(s) /
General Equipment
307-549Installer, Shift Shaft Fluid SealTKIT-2005D1-F1
Materials
Name
Specification
Motorcraft® MERCON® ULV Automatic Transmission FluidXT-12-QULV
WSS-M2C949-A, MERCON® ULV
Removal
With the vehicle in NEUTRAL, position it on a hoist...
Special Tool(s) /
General Equipment
307-346
(T97T-7902-A)
Retainer, Torque ConverterTKIT-1998-LM (NavigatoR)TKIT-1997-F/FLM/LT
Magnetic Socket
Transmission Jack
Wooden Block
Materials
Name
Specification
Motorcraft® Multi-Purpose Grease SprayXL-5-A
ESB-M1C93-B
Motorcraft® MERCON® ULV Automatic Transmission FluidXT-12-QULV
WSS-M2C949-A, MERCON® ULV
Removal
With the vehicle in NEUTRAL, position it on a hoist...
Other information:
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Remove the LH loadspace trim panel.
Refer to: Loadspace Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
Position the subwoofer assembly to access rear connectors...
Diagnostic PID Chart
PID Acronym
PID Name
Description
APP
APP sensor
APP
APP1
APP sensor 1
APP 1
AST
Time Since Start
Time (in seconds) since the vehicle was started
CLRDIST
Distance since DTC cleared
Distance driven since PCM
DTCs were cleared
ECT TCM
ECT
TCM
Engine coolant temperature data provided to the TCM
ENGLOAD
Engine Load
Engine load calculated by PCM
ETC_ACT
Electronic Throttle Control Actual
Electronic Throttle Control Actual calculated by PCM
FOOT_BRAKE
Foot Brake - Foot brake state used by strategy
Foot brake state used by strategy calculated by PCM
GEAR_CMD
Gear Commanded by Module
PCM commanded transmission gear
GEAR_ENGAGED
Transmission Gear Engaged
Transmission Gear Engaged
GEAR_OSC#
Gear Commanded by Output State Control
Output state control commanded gear
ISS_A_QF
Transmission Input Shaft Speed Sensor -A- Quality Factor
Transmission Input Shaft Speed Sensor -A- Quality Factor
ISS_A_RAW
Intermediate Speed -A- Raw
Intermediate Speed -A- Raw
ISS_B_RAW
Intermediate Shaft Speed -B- Raw
Intermediate Shaft Speed -B- Raw
ISS_B_QF
Transmission Input Shaft Speed Sensor -B- Quality Factor
Transmission Input Shaft Speed Sensor -B- Quality Factor
LINEDSD#
Line Pressure Control Desired
Commanded line pressure
MIL_DIS
The distance travelled since the (MIL) was activated
The distance travelled since the MIL was activated
OSS_QF
Transmission Output Shaft Speed Sensor Quality Factor
Fault status for the OSS sensor
OSS_RAW
Output Shaft Speed - Raw
Actual speed of the OSS sensor (rpm)
PCA
Pressure Control Solenoid A
LPC
PCA AMP#
Pressure Control Solenoid A
LPC
PCA_F
Pressure Control Solenoid A Status
LPC
PWRT_FUNCMON_A
Powertrain Secondary Monitor/Performance Fault A
Powertrain Secondary Monitor/Performance Fault A
PWRT_FUNCMON_B
Powertrain Secondary Monitor/Performance Fault A
Powertrain Secondary Monitor/Performance Fault A
REALTIME
Total time (ECU) has been active
ECU Time running
RPM_TCM
Engine Revolutions Per Minute
Engine rpm input to TCM
SHFT_DROP
Shift RPM Drop in Input Shaft Speed Below Expected
Shift rpm drop in input shaft speed below expected
SHFT_FLRE
Shift RPM Rise in Input Shaft Speed Above Expected
Shift rpm rise in input shaft speed above expected
SHFT_ID
Shift Identification of Shift (PID)s Lag, Time, Flare and Drop
Shift identification of shift PIDs lag, time, flare and drop
SHFT_LAG
Shift Time Elapsed From 10% to 90% of Complete
Actual time during shift between 10% and 90% complete
SHFT_TIME
Shift Time Elapsed From Commanded to 10% Complete
Shift time 0% to 10% complete
SNOWPLW_CFG
Snowplow as configured in the (PCM)...