Lincoln Aviator: Automatic Transmission - 10-Speed Automatic Transmission – 10R60 / Assembly - Transmission Case

Special Tool(s) / General Equipment

204-594
Forcing screw
307-549
Installer, Shift Shaft Fluid Seal
TKIT-2005D1-F1
307-648
Remover/Installer, Rear Bearing
TKIT-2009C-F
TKIT-2009C-ROW
307-745
Installer, Park Sleeve Roll Pin
307-781
Needle bearing remover/Installer
307-788
Installer, sleeve
307-789
Installer, sleeve
  1. NOTE: This step is only necessary if the transmission case is being replaced. A new transmission case will not come with a vent tube.

    Using the special tool, install the vent tube in the transmission case.
    Use Special Service Tool: 307-549  Installer, Shift Shaft Fluid Seal.
  1. NOTE: This step is only necessary if the transmission case is being replaced.

    Using a brass punch, install the ball plug (7E195) flush with the transmission case surface.

Four-Wheel Drive (4WD) vehicles


  1. Using the special tools, install the inner output shaft bearing.
    1. Install the inner output shaft bearing with the numbered side towards the rear of the transmission case.
      Use Special Service Tool: 204-594  Forcing screw. , 307-648  Remover/Installer, Rear Bearing. , 307-781  Needle bearing remover/Installer.

  1. Using the special tools, install the fluid passage sleeve.
    1. Install the fluid passage sleeve with the groved side towards the rear of the transmission case.
      Use Special Service Tool: 204-594  Forcing screw. , 307-648  Remover/Installer, Rear Bearing. , 307-788  Installer, sleeve.

  1. Using the special tools, install the output shaft bearing.
    1. Install the output shaft bearing with the numbered side towards the rear of the transmission case.
      Use Special Service Tool: 204-594  Forcing screw. , 307-648  Remover/Installer, Rear Bearing. , 307-789  Installer, sleeve.

All vehicles

  1. Install the line pressure port and rear case plugs.
    Torque: 119 lb.in (13.5 Nm)
    1. Install the park pawl.
    1. NOTE: Make sure the spring is completely engaged on the park pawl.

      Install the park pawl return spring.
    1. Install the park pawl shaft.
  1. Install the park pawl shaft plug.
    Torque: 17 lb.ft (23 Nm)
  1. Install new park pawl actuator rod sleeve seals and lubricate them with petroleum jelly.
    1. Position the park pawl towards the inside of the transmission case.
    1. NOTICE: Do not slide the park pawl actuator rod sleeve to far into the transmission case or the inner seal will be damaged.

      Slide the park pawl actuator rod sleeve into the transmission case.
    1. NOTE: Align the roll pin seam to the inside of the transmission.

      Using the special tool install the roll pin to the correct depth.
      Use Special Service Tool: 307-745  Installer, Park Sleeve Roll Pin.

    Overhaul - Transmission

    Special Tool(s) / General Equipment 100-001 (T50T-100-A) Slide Hammer 100-002 (TOOL-4201-C) Holding Fixture with Dial Indicator Gauge 205-1018Installation Tube 307-003 (T57L-500-B) Holding Fixture, Transmission 307-091Handle, Torque ConverterTKIT-2009TC-F 307-309Remover, Torque Converter SealTKIT-1994-FMH/FLMHTKIT-1994-LMH/MHTKIT-1994-FH 307-346 (T97T-7902-A) Retainer, Torque ConverterTKIT-1998-LM (NavigatoR)TKIT-1997-F/FLM/LT 307-549Installer, Shift Shaft Fluid SealTKIT-2005D1-F1 307-5842-6 Spring CompressorTKIT-2006UF-FLMTKIT-2006UF-ROW 307-589Overdrive clutch and balance piston service setTKIT-2006UF-FLMTKIT-2006UF-ROW 307-651Bracket, Pump Remover/Installer 307-651-02Lift fixture adapter for 307-651 307-661Gauge, End PlayTKIT-2009C-FTKIT-2009C-ROW 307-661-01Spacers/Plate, Clearance Gage 307-662Gauge, Clutch Pack EndplayTKIT-2009C-FTKIT-2009C-ROW 307-691Tester, Torque Convertor Leak 307-732Tool Kit, Torque Converter Flusher 307-732-02Adapter for 307-732 Converter flushing Mandrel 307-736Installer, Pump Drive Gear Bearing 307-737Press Tool, Oil Pump Drive Idler Gear 307-741Spring Compressor, F Clutch 307-743Remover, Pump Drive Gear 307-746Remover, Transmission Wiring Harness Connector 307-780Converter Seal installer 307-782Installer, Output Shaft Seal 307-783Installer, Roll Pin 307-784One way clutch alignment tool 307-785Clutch spring compressor 307-786F7 Seal Installer/Sizer Input Shaft 307-787F8 Seal Installer/Sizer Input Shaft 307-790Endplay Check Gauge 307-796F2 Seal Guide, Installer & Sizer 307-797Installer, Alignment Studs (3) & Alignment Pin (All 10R) 307-803F1 Seal Guide, Installer & Sizer 307-804F9 Seal Guide, Installer & Sizer Rubber Mallet Hydraulic Press Punch Wooden Block Magnet Materials Name Specification Motorcraft® MERCON® ULV Automatic Transmission FluidXT-12-QULV WSS-M2C949-A, MERCON® ULV  All vehicles Transmission overhaul includes the following: Complete disassembly of the transmission Cleaning and inspecting of all components Replacement of all seals, gaskets, and one time use components...

    Transmission Cooling - 10-Speed Automatic Transmission – 10R60

    ..

    Other information:

    Lincoln Aviator 2020-2025 Owners Manual: Manual Zoom


    WARNING: When manual zoom is on, the full area behind your vehicle may not show. Be aware of your surroundings when using the manual zoom feature. Note: Manual zoom is only available when the transmission is in reverse (R). Note: When you enable manual zoom, only the centerline is shown...

    Lincoln Aviator 2020-2025 Service Manual: Diagnosis and Testing - Air/Fuel Ratio


    Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).   Diagnostic Trouble Code Chart Module   DTC Description Action   PCM P0030:00 HO2S Heater Control Circuit (Bank 1 Sensor 1): No Sub Type Information   GO to Pinpoint Test DW   PCM P0030:00 HO2S Heater Control Circuit (Bank 1 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P0036:00 HO2S Heater Control Circuit (Bank 1 Sensor 2): No Sub Type Information   GO to Pinpoint Test DW   PCM P0037:00 HO2S Heater Control Circuit Low (Bank 1 Sensor 2): No Sub Type Information   GO to Pinpoint Test DW   PCM P0038:00 HO2S Heater Control Circuit High (Bank 1 Sensor 2): No Sub Type Information   GO to Pinpoint Test DW   PCM P0040:00 Oxygen Sensor Signals Swapped Bank 1 Sensor 1/Bank 2 Sensor 1: No Sub Type Information   GO to Pinpoint Test DZ   PCM P0041:00 Oxygen Sensor Signals Swapped Bank 1 Sensor 2/Bank 2 Sensor 2: No Sub Type Information   GO to Pinpoint Test DW   PCM P0050:00 HO2S Heater Control Circuit (Bank 2 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P0053:00 HO2S Heater Resistance (Bank 1 Sensor 1): No Sub Type Information   GO to Pinpoint Test DW   PCM P0053:00 HO2S Heater Resistance (Bank 1 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P0054:00 HO2S Heater Resistance (Bank 1 Sensor 2): No Sub Type Information   GO to Pinpoint Test DW   PCM P0056:00 HO2S Heater Control Circuit (Bank 2 Sensor 2): No Sub Type Information   GO to Pinpoint Test DW   PCM P0059:00 HO2S Heater Resistance (Bank 2 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P0060:00 HO2S Heater Resistance (Bank 2 Sensor 2): No Sub Type Information   GO to Pinpoint Test DW   PCM P00D2:00 HO2S Heater Control Circuit Range/Performance (Bank 1 Sensor 2): No Sub Type Information   GO to Pinpoint Test DW   PCM P0130:00 O2 Sensor Circuit (Bank 1 Sensor 1): No Sub Type Information   GO to Pinpoint Test DW   PCM P0130:00 O2 Sensor Circuit (Bank 1 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P0131:00 O2 Sensor Circuit Low Voltage (Bank 1 Sensor 1): No Sub Type Information   GO to Pinpoint Test DW   PCM P0131:00 O2 Sensor Circuit Low Voltage (Bank 1 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P0132:00 O2 Sensor Circuit High Voltage (Bank 1 Sensor 1): No Sub Type Information   GO to Pinpoint Test DW   PCM P0132:00 O2 Sensor Circuit High Voltage (Bank 1 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P0133:00 O2 Sensor Circuit Slow Response (Bank 1 Sensor 1): No Sub Type Information   GO to Pinpoint Test DW   PCM P0133:00 O2 Sensor Circuit Slow Response (Bank 1 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P0134:00 O2 Sensor Circuit No Activity Detected (Bank 1 Sensor 1): No Sub Type Information   GO to Pinpoint Test DW   PCM P0134:00 O2 Sensor Circuit No Activity Detected (Bank 1 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P0135:00 O2 Sensor Heater Circuit (Bank 1 Sensor 1): No Sub Type Information   GO to Pinpoint Test DW   PCM P0135:00 O2 Sensor Heater Circuit (Bank 1 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P0136:00 O2 Sensor Circuit (Bank 1 Sensor 2): No Sub Type Information   GO to Pinpoint Test DW   PCM P0137:00 O2 Sensor Circuit Low Voltage (Bank 1 Sensor 2): No Sub Type Information   GO to Pinpoint Test DW   PCM P0138:00 O2 Sensor Circuit High Voltage (Bank 1 Sensor 2): No Sub Type Information   GO to Pinpoint Test DW   PCM P0139:00 O2 Sensor Circuit Slow Response (Bank 1 Sensor 2): No Sub Type Information   GO to Pinpoint Test DW   PCM P013A:00 O2 Sensor Slow Response - Rich To Lean (Bank 1 Sensor 2): No Sub Type Information   GO to Pinpoint Test DW   PCM P013B:00 O2 Sensor Slow Response - Lean To Rich (Bank 1 Sensor 2): No Sub Type Information   GO to Pinpoint Test DW   PCM P013C:00 O2 Sensor Slow Response - Rich To Lean (Bank 2 Sensor 2): No Sub Type Information   GO to Pinpoint Test DW   PCM P013E:00 O2 Sensor Delayed Response - Rich To Lean (Bank 1 Sensor 2): No Sub Type Information   GO to Pinpoint Test DW   PCM P0140:00 O2 Sensor Circuit No Activity Detected (Bank 1 Sensor 2): No Sub Type Information   GO to Pinpoint Test DW   PCM P0141:00 O2 Sensor Heater Circuit (Bank 1 Sensor 2): No Sub Type Information   GO to Pinpoint Test DW   PCM P014A:00 O2 Sensor Delayed Response - Rich To Lean (Bank 2 Sensor 2): No Sub Type Information   GO to Pinpoint Test DW   PCM P0150:00 O2 Sensor Circuit (Bank 2 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P0151:00 O2 Sensor Circuit Low Voltage (Bank 2 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P0152:00 O2 Sensor Circuit High Voltage (Bank 2 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P0153:00 O2 Sensor Circuit Slow Response (Bank 2 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P0154:00 O2 Sensor Circuit No Activity Detected (Bank 2 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P0155:00 O2 Sensor Heater Circuit (Bank 2 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P0157:00 O2 Sensor Circuit Low Voltage (Bank 2 Sensor 2): No Sub Type Information   GO to Pinpoint Test DW   PCM P0158:00 O2 Sensor Circuit High Voltage (Bank 2 Sensor 2): No Sub Type Information   GO to Pinpoint Test DW   PCM P0159:00 O2 Sensor Circuit Slow Response (Bank 2 Sensor 2): No Sub Type Information   GO to Pinpoint Test DW   PCM P0161:00 O2 Sensor Heater Circuit (Bank 2 Sensor 2): No Sub Type Information   GO to Pinpoint Test DW   PCM P016A:00 Excessive Time To Enter Closed Loop Air/Fuel Ratio Control: No Sub Type Information   GO to Pinpoint Test DW   PCM P0171:00 System Too Lean Bank 1: No Sub Type Information   GO to Pinpoint Test H   PCM P0172:00 System Too Rich Bank 1: No Sub Type Information   GO to Pinpoint Test H   PCM P0174:00 System Too Lean Bank 2: No Sub Type Information   GO to Pinpoint Test H   PCM P0175:00 System Too Rich Bank 2: No Sub Type Information   GO to Pinpoint Test H   PCM P064D:00 Internal Control Module O2 Sensor Processor Performance (Bank 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P064E:00 Internal Control Module O2 Sensor Processor Performance (Bank 2): No Sub Type Information   GO to Pinpoint Test DZ   PCM P1127:00 Exhaust Temperature Out Of Range, O2 Sensor Tests Not Completed: No Sub Type Information   GO to Pinpoint Test DZ   PCM P1137:00 Lack Of HO2S12 Switches - Sensor Indicates Lean: No Sub Type Information   GO to Pinpoint Test H   PCM P1138:00 Lack Of HO2S12 Switches - Sensor Indicates Rich: No Sub Type Information   GO to Pinpoint Test H   PCM P1157:00 Lack Of HO2S22 Switches - Sensor Indicates Lean: No Sub Type Information   GO to Pinpoint Test H   PCM P1158:00 Lack Of HO2S22 Switches - Sensor Indicates Rich: No Sub Type Information   GO to Pinpoint Test H   PCM P1646:00 Linear O2 Sensor Control Chip (Bank 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P1647:00 Linear O2 Sensor Control Chip (Bank 2): No Sub Type Information   GO to Pinpoint Test DZ   PCM P164A:00 O2 Sensor Positive Current Trim Circuit Performance (Bank 1 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P164B:00 O2 Sensor Positive Current Trim Circuit Performance (Bank 2 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P2096:00 Post Catalyst Fuel Trim System Too Lean (Bank 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P2097:00 Post Catalyst Fuel Trim System Too Rich (Bank 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P2098:00 Post Catalyst Fuel Trim System Too Lean (Bank 2): No Sub Type Information   GO to Pinpoint Test DZ   PCM P2099:00 Post Catalyst Fuel Trim System Too Rich (Bank 2): No Sub Type Information   GO to Pinpoint Test DZ   PCM P2195:00 O2 Sensor Signal Biased/Stuck Lean (Bank 1 Sensor 1): No Sub Type Information   GO to Pinpoint Test H   PCM P2196:00 O2 Sensor Signal Biased/Stuck Rich (Bank 1 Sensor 1): No Sub Type Information   GO to Pinpoint Test H   PCM P2197:00 O2 Sensor Signal Biased/Stuck Lean (Bank 2 Sensor 1): No Sub Type Information   GO to Pinpoint Test H   PCM P2198:00 O2 Sensor Signal Biased/Stuck Rich (Bank 2 Sensor 1): No Sub Type Information   GO to Pinpoint Test H   PCM P219A:00 Bank 1 Air-Fuel Ratio Imbalance: No Sub Type Information   GO to Pinpoint Test H   PCM P219B:00 Bank 2 Air-Fuel Ratio Imbalance: No Sub Type Information   GO to Pinpoint Test H   PCM P219C:00 Cylinder 1 Air-Fuel Ratio Imbalance: No Sub Type Information   GO to Pinpoint Test H   PCM P219D:00 Cylinder 2 Air-Fuel Ratio Imbalance: No Sub Type Information   GO to Pinpoint Test H   PCM P219E:00 Cylinder 3 Air-Fuel Ratio Imbalance: No Sub Type Information   GO to Pinpoint Test H   PCM P219F:00 Cylinder 4 Air-Fuel Ratio Imbalance: No Sub Type Information   GO to Pinpoint Test H   PCM P21A0:00 Cylinder 5 Air-Fuel Ratio Imbalance: No Sub Type Information   GO to Pinpoint Test H   PCM P21A1:00 Cylinder 6 Air-Fuel Ratio Imbalance: No Sub Type Information   GO to Pinpoint Test H   PCM P2237:00 O2 Sensor Positive Current Control Circuit/Open (Bank 1 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P2240:00 O2 Sensor Positive Current Control Circuit/Open (Bank 2 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P2243:00 O2 Sensor Reference Voltage Circuit/Open (Bank 1 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P2247:00 O2 Sensor Reference Voltage Circuit/Open (Bank 2 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P2251:00 O2 Sensor Negative Current Control Circuit/Open (Bank 1 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P2254:00 O2 Sensor Negative Current Control Circuit/Open (Bank 2 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P2270:00 O2 Sensor Signal Biased/Stuck Lean (Bank 1 Sensor 2): No Sub Type Information   GO to Pinpoint Test DW   PCM P2270:00 O2 Sensor Signal Biased/Stuck Lean (Bank 1 Sensor 2): No Sub Type Information   GO to Pinpoint Test H   PCM P2271:00 O2 Sensor Signal Biased/Stuck Rich (Bank 1 Sensor 2): No Sub Type Information   GO to Pinpoint Test DW   PCM P2271:00 O2 Sensor Signal Biased/Stuck Rich (Bank 1 Sensor 2): No Sub Type Information   GO to Pinpoint Test H   PCM P2272:00 O2 Sensor Signal Biased/Stuck Lean (Bank 2 Sensor 2): No Sub Type Information   GO to Pinpoint Test DW   PCM P2272:00 O2 Sensor Signal Biased/Stuck Lean (Bank 2 Sensor 2): No Sub Type Information   GO to Pinpoint Test H   PCM P2273:00 O2 Sensor Signal Biased/Stuck Rich (Bank 2 Sensor 2): No Sub Type Information   GO to Pinpoint Test DW   PCM P2273:00 O2 Sensor Signal Biased/Stuck Rich (Bank 2 Sensor 2): No Sub Type Information   GO to Pinpoint Test H   PCM P2297:00 O2 Sensor Out Of Range During Deceleration (Bank 1, Sensor 1): No Sub Type Information   GO to Pinpoint Test DW   PCM P2626:00 O2 Sensor Positive Current Trim Circuit / Open (Bank 1 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P2627:00 O2 Sensor Positive Current Trim Circuit Low (Bank 1 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P2628:00 O2 Sensor Positive Current Trim Circuit High (Bank 1 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P2629:00 O2 Sensor Positive Current Trim Circuit / Open (Bank 2 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P2630:00 O2 Sensor Positive Current Trim Circuit Low (Bank 2 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P2631:00 O2 Sensor Positive Current Trim Circuit High (Bank 2 Sensor 1): No Sub Type Information   GO to Pinpoint Test DZ   PCM P2A01:00 O2 Sensor Circuit Range/Performance (Bank 1 Sensor 2): No Sub Type Information   GO to Pinpoint Test DW   PCM P2A04:00 O2 Sensor Circuit Range/Performance (Bank 2 Sensor 2): No Sub Type Information   GO to Pinpoint Test DW   PCM P2BEC:00 Fuel Control System A Too Lean Bank 1: No Sub Type Information   GO to Pinpoint Test H   PCM P2BED:00 Fuel Control System A Too Rich Bank 1: No Sub Type Information   GO to Pinpoint Test H   PCM P2BEE:00 Fuel Control System A Too Lean Bank 2: No Sub Type Information   GO to Pinpoint Test H   PCM P2BEF:00 Fuel Control System A Too Rich Bank 2: No Sub Type Information   GO to Pinpoint Test H   PCM P2BF0:00 Fuel Control System B Too Lean Bank 1: No Sub Type Information   GO to Pinpoint Test H   PCM P2BF1:00 Fuel Control System B Too Rich Bank 1: No Sub Type Information   GO to Pinpoint Test H   PCM P2BF2:00 Fuel Control System B Too Lean Bank 2: No Sub Type Information   GO to Pinpoint Test H   PCM P2BF3:00 Fuel Control System B Too Rich Bank 2: No Sub Type Information   GO to Pinpoint Test H Global Customer Symptom Code (GCSC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

    Categories

    Child Seats

    Lincoln Aviator. Child Seats

    Use a child restraint (sometimes called an infant carrier, convertible seat, or toddler seat) for infants, toddlers and children weighing 40 lb (18 kg) or less (generally four-years-old or younger).

    Using Lap and Shoulder Belts

    WARNING: Do not place a rearward facing child restraint in front of an active airbag. Failure to follow this instruction could result in personal injury or death.

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