Lincoln Aviator 2020-2024 Service Manual / Powertrain / Automatic Transmission / Automatic Transmission - 10-Speed Automatic Transmission – 10R60 / Assembly - Transmission Case

Lincoln Aviator: Automatic Transmission - 10-Speed Automatic Transmission – 10R60 / Assembly - Transmission Case

Special Tool(s) / General Equipment

	204-594 Forcing screw
	307-549 Installer, Shift Shaft Fluid Seal TKIT-2005D1-F1
	307-648 Remover/Installer, Rear Bearing TKIT-2009C-F TKIT-2009C-ROW
	307-745 Installer, Park Sleeve Roll Pin
	307-781 Needle bearing remover/Installer
	307-788 Installer, sleeve
	307-789 Installer, sleeve

NOTE: This step is only necessary if the transmission case is being replaced. A new transmission case will not come with a vent tube.
Using the special tool, install the vent tube in the transmission case.
Use Special Service Tool: 307-549 Installer, Shift Shaft Fluid Seal.

NOTE: This step is only necessary if the transmission case is being replaced.
Using a brass punch, install the ball plug (7E195) flush with the transmission case surface.

Four-Wheel Drive (4WD) vehicles

Using the special tools, install the inner output shaft bearing.
1. Install the inner output shaft bearing with the numbered side towards the rear of the transmission case.
  Use Special Service Tool: 204-594 Forcing screw. , 307-648 Remover/Installer, Rear Bearing. , 307-781 Needle bearing remover/Installer.

Using the special tools, install the fluid passage sleeve.
1. Install the fluid passage sleeve with the groved side towards the rear of the transmission case.
  Use Special Service Tool: 204-594 Forcing screw. , 307-648 Remover/Installer, Rear Bearing. , 307-788 Installer, sleeve.

Using the special tools, install the output shaft bearing.
1. Install the output shaft bearing with the numbered side towards the rear of the transmission case.
  Use Special Service Tool: 204-594 Forcing screw. , 307-648 Remover/Installer, Rear Bearing. , 307-789 Installer, sleeve.

All vehicles

Install the line pressure port and rear case plugs.
Torque: 119 lb.in (13.5 Nm)

1. Install the park pawl.
1. NOTE: Make sure the spring is completely engaged on the park pawl.
  Install the park pawl return spring.
1. Install the park pawl shaft.

Install the park pawl shaft plug.
Torque: 17 lb.ft (23 Nm)

Install new park pawl actuator rod sleeve seals and lubricate them with petroleum jelly.

1. Position the park pawl towards the inside of the transmission case.
1. NOTICE: Do not slide the park pawl actuator rod sleeve to far into the transmission case or the inner seal will be damaged.
  Slide the park pawl actuator rod sleeve into the transmission case.
1. NOTE: Align the roll pin seam to the inside of the transmission.
  Using the special tool install the roll pin to the correct depth.
  Use Special Service Tool: 307-745 Installer, Park Sleeve Roll Pin.

Overhaul - Transmission

Special Tool(s) / General Equipment 100-001 (T50T-100-A) Slide Hammer 100-002 (TOOL-4201-C) Holding Fixture with Dial Indicator Gauge 205-1018Installation Tube 307-003 (T57L-500-B) Holding Fixture, Transmission 307-091Handle, Torque ConverterTKIT-2009TC-F 307-309Remover, Torque Converter SealTKIT-1994-FMH/FLMHTKIT-1994-LMH/MHTKIT-1994-FH 307-346 (T97T-7902-A) Retainer, Torque ConverterTKIT-1998-LM (NavigatoR)TKIT-1997-F/FLM/LT 307-549Installer, Shift Shaft Fluid SealTKIT-2005D1-F1 307-5842-6 Spring CompressorTKIT-2006UF-FLMTKIT-2006UF-ROW 307-589Overdrive clutch and balance piston service setTKIT-2006UF-FLMTKIT-2006UF-ROW 307-651Bracket, Pump Remover/Installer 307-651-02Lift fixture adapter for 307-651 307-661Gauge, End PlayTKIT-2009C-FTKIT-2009C-ROW 307-661-01Spacers/Plate, Clearance Gage 307-662Gauge, Clutch Pack EndplayTKIT-2009C-FTKIT-2009C-ROW 307-691Tester, Torque Convertor Leak 307-732Tool Kit, Torque Converter Flusher 307-732-02Adapter for 307-732 Converter flushing Mandrel 307-736Installer, Pump Drive Gear Bearing 307-737Press Tool, Oil Pump Drive Idler Gear 307-741Spring Compressor, F Clutch 307-743Remover, Pump Drive Gear 307-746Remover, Transmission Wiring Harness Connector 307-780Converter Seal installer 307-782Installer, Output Shaft Seal 307-783Installer, Roll Pin 307-784One way clutch alignment tool 307-785Clutch spring compressor 307-786F7 Seal Installer/Sizer Input Shaft 307-787F8 Seal Installer/Sizer Input Shaft 307-790Endplay Check Gauge 307-796F2 Seal Guide, Installer & Sizer 307-797Installer, Alignment Studs (3) & Alignment Pin (All 10R) 307-803F1 Seal Guide, Installer & Sizer 307-804F9 Seal Guide, Installer & Sizer Rubber Mallet Hydraulic Press Punch Wooden Block Magnet Materials Name Specification Motorcraft® MERCON® ULV Automatic Transmission FluidXT-12-QULV WSS-M2C949-A, MERCON® ULV All vehicles Transmission overhaul includes the following: Complete disassembly of the transmission Cleaning and inspecting of all components Replacement of all seals, gaskets, and one time use components...

Transmission Cooling - 10-Speed Automatic Transmission – 10R60

Other information:

Lincoln Aviator 2020-2024 Owners Manual: Guarding Against Exhaust Fumes. Important Ventilating Information

Guarding Against Exhaust Fumes WARNING: Exhaust leaks may result in entry of harmful and potentially lethal fumes into the passenger compartment. If you smell exhaust fumes inside your vehicle, have your vehicle inspected immediately. Do not drive if you smell exhaust fumes...

Lincoln Aviator 2020-2024 Service Manual: Diagnosis and Testing - Intake Air Flow

Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.REFER to: Diagnostic Methods (100-00 General Information, Description and Operation). Diagnostic Trouble Code Chart Module DTC Description Action PCM P0505:00 Idle Control System: No Sub Type Information GO to Pinpoint Test HU PCM P0506:00 Idle Control System - RPM Lower Than Expected: No Sub Type Information GO to Pinpoint Test HU PCM P0507:00 Idle Control System - RPM Higher Than Expected: No Sub Type Information GO to Pinpoint Test HU PCM P050A:00 Cold Start Idle Control System Performance: No Sub Type Information GO to Pinpoint Test HU PCM P050B:00 Cold Start Ignition Timing Performance: No Sub Type Information GO to Pinpoint Test HU PCM P050E:00 Cold Start Engine Exhaust Temperature Too Low: No Sub Type Information GO to Pinpoint Test HU PCM P115E:00 Throttle Actuator Control Throttle Body Air Flow Trim At Max Limit: No Sub Type Information GO to Pinpoint Test HU PCM P1548:00 Engine Air Filter Restriction: No Sub Type Information GO to Pinpoint Test HU PCM P2004:00 Intake Manifold Runner Control Stuck Open (Bank 1): No Sub Type Information GO to Pinpoint Test HU PCM P2005:00 Intake Manifold Runner Control Stuck Open (Bank 2): No Sub Type Information GO to Pinpoint Test HU PCM P2006:00 Intake Manifold Runner Control Stuck Closed (Bank 1): No Sub Type Information GO to Pinpoint Test HU PCM P2007:00 Intake Manifold Runner Control Stuck Closed (Bank 2): No Sub Type Information GO to Pinpoint Test HU PCM P2008:00 Intake Manifold Runner Control Circuit/Open (Bank 1): No Sub Type Information GO to Pinpoint Test HU PCM P2011:00 Intake Manifold Runner Control Circuit/Open (Bank 2): No Sub Type Information GO to Pinpoint Test HU PCM P2014:00 Intake Manifold Runner Position Sensor/Switch Circuit (Bank 1): No Sub Type Information GO to Pinpoint Test HU PCM P2015:00 Intake Manifold Runner Position Sensor/Switch Circuit Range/Performance (Bank 1): No Sub Type Information GO to Pinpoint Test HU PCM P2016:00 Intake Manifold Runner Position Sensor/Switch Circuit Low (Bank 1): No Sub Type Information GO to Pinpoint Test HU PCM P2017:00 Intake Manifold Runner Position Sensor/Switch Circuit High (Bank 1): No Sub Type Information GO to Pinpoint Test HU PCM P2019:00 Intake Manifold Runner Position Sensor/Switch Circuit (Bank 2): No Sub Type Information GO to Pinpoint Test HU PCM P2020:00 Intake Manifold Runner Position Sensor/Switch Circuit Range/Performance (Bank 2): No Sub Type Information GO to Pinpoint Test HU PCM P2021:00 Intake Manifold Runner Position Sensor/Switch Circuit Low (Bank 2): No Sub Type Information GO to Pinpoint Test HU PCM P2022:00 Intake Manifold Runner Position Sensor/Switch Circuit High (Bank 2): No Sub Type Information GO to Pinpoint Test HU Global Customer Symptom Code (GCSC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

Child Seats

Lincoln Aviator. Child Seats

Use a child restraint (sometimes called an infant carrier, convertible seat, or toddler seat) for infants, toddlers and children weighing 40 lb (18 kg) or less (generally four-years-old or younger).

Using Lap and Shoulder Belts

WARNING: Do not place a rearward facing child restraint in front of an active airbag. Failure to follow this instruction could result in personal injury or death.