Lincoln Aviator: Automatic Transmission - 10-Speed Automatic Transmission – 10R60 / Assembly - Transmission Case

Special Tool(s) / General Equipment

204-594
Forcing screw
307-549
Installer, Shift Shaft Fluid Seal
TKIT-2005D1-F1
307-648
Remover/Installer, Rear Bearing
TKIT-2009C-F
TKIT-2009C-ROW
307-745
Installer, Park Sleeve Roll Pin
307-781
Needle bearing remover/Installer
307-788
Installer, sleeve
307-789
Installer, sleeve
  1. NOTE: This step is only necessary if the transmission case is being replaced. A new transmission case will not come with a vent tube.

    Using the special tool, install the vent tube in the transmission case.
    Use Special Service Tool: 307-549  Installer, Shift Shaft Fluid Seal.
  1. NOTE: This step is only necessary if the transmission case is being replaced.

    Using a brass punch, install the ball plug (7E195) flush with the transmission case surface.

Four-Wheel Drive (4WD) vehicles


  1. Using the special tools, install the inner output shaft bearing.
    1. Install the inner output shaft bearing with the numbered side towards the rear of the transmission case.
      Use Special Service Tool: 204-594  Forcing screw. , 307-648  Remover/Installer, Rear Bearing. , 307-781  Needle bearing remover/Installer.

  1. Using the special tools, install the fluid passage sleeve.
    1. Install the fluid passage sleeve with the groved side towards the rear of the transmission case.
      Use Special Service Tool: 204-594  Forcing screw. , 307-648  Remover/Installer, Rear Bearing. , 307-788  Installer, sleeve.

  1. Using the special tools, install the output shaft bearing.
    1. Install the output shaft bearing with the numbered side towards the rear of the transmission case.
      Use Special Service Tool: 204-594  Forcing screw. , 307-648  Remover/Installer, Rear Bearing. , 307-789  Installer, sleeve.

All vehicles

  1. Install the line pressure port and rear case plugs.
    Torque: 119 lb.in (13.5 Nm)
    1. Install the park pawl.
    1. NOTE: Make sure the spring is completely engaged on the park pawl.

      Install the park pawl return spring.
    1. Install the park pawl shaft.
  1. Install the park pawl shaft plug.
    Torque: 17 lb.ft (23 Nm)
  1. Install new park pawl actuator rod sleeve seals and lubricate them with petroleum jelly.
    1. Position the park pawl towards the inside of the transmission case.
    1. NOTICE: Do not slide the park pawl actuator rod sleeve to far into the transmission case or the inner seal will be damaged.

      Slide the park pawl actuator rod sleeve into the transmission case.
    1. NOTE: Align the roll pin seam to the inside of the transmission.

      Using the special tool install the roll pin to the correct depth.
      Use Special Service Tool: 307-745  Installer, Park Sleeve Roll Pin.

    Overhaul - Transmission

    Special Tool(s) / General Equipment 100-001 (T50T-100-A) Slide Hammer 100-002 (TOOL-4201-C) Holding Fixture with Dial Indicator Gauge 205-1018Installation Tube 307-003 (T57L-500-B) Holding Fixture, Transmission 307-091Handle, Torque ConverterTKIT-2009TC-F 307-309Remover, Torque Converter SealTKIT-1994-FMH/FLMHTKIT-1994-LMH/MHTKIT-1994-FH 307-346 (T97T-7902-A) Retainer, Torque ConverterTKIT-1998-LM (NavigatoR)TKIT-1997-F/FLM/LT 307-549Installer, Shift Shaft Fluid SealTKIT-2005D1-F1 307-5842-6 Spring CompressorTKIT-2006UF-FLMTKIT-2006UF-ROW 307-589Overdrive clutch and balance piston service setTKIT-2006UF-FLMTKIT-2006UF-ROW 307-651Bracket, Pump Remover/Installer 307-651-02Lift fixture adapter for 307-651 307-661Gauge, End PlayTKIT-2009C-FTKIT-2009C-ROW 307-661-01Spacers/Plate, Clearance Gage 307-662Gauge, Clutch Pack EndplayTKIT-2009C-FTKIT-2009C-ROW 307-691Tester, Torque Convertor Leak 307-732Tool Kit, Torque Converter Flusher 307-732-02Adapter for 307-732 Converter flushing Mandrel 307-736Installer, Pump Drive Gear Bearing 307-737Press Tool, Oil Pump Drive Idler Gear 307-741Spring Compressor, F Clutch 307-743Remover, Pump Drive Gear 307-746Remover, Transmission Wiring Harness Connector 307-780Converter Seal installer 307-782Installer, Output Shaft Seal 307-783Installer, Roll Pin 307-784One way clutch alignment tool 307-785Clutch spring compressor 307-786F7 Seal Installer/Sizer Input Shaft 307-787F8 Seal Installer/Sizer Input Shaft 307-790Endplay Check Gauge 307-796F2 Seal Guide, Installer & Sizer 307-797Installer, Alignment Studs (3) & Alignment Pin (All 10R) 307-803F1 Seal Guide, Installer & Sizer 307-804F9 Seal Guide, Installer & Sizer Rubber Mallet Hydraulic Press Punch Wooden Block Magnet Materials Name Specification Motorcraft® MERCON® ULV Automatic Transmission FluidXT-12-QULV WSS-M2C949-A, MERCON® ULV  All vehicles Transmission overhaul includes the following: Complete disassembly of the transmission Cleaning and inspecting of all components Replacement of all seals, gaskets, and one time use components...

    Transmission Cooling - 10-Speed Automatic Transmission – 10R60

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    Other information:

    Lincoln Aviator 2020-2022 Service Manual: Removal and Installation - Rear Door


    Removal NOTE: Removal steps in this procedure may contain installation details. NOTE: LH side shown, RH side similar. Open the door. Remove the check arm bolt. Torque: 18 lb.ft (25 Nm) Disconnect the rear door electrical connector...

    Lincoln Aviator 2020-2022 Service Manual: Removal and Installation - Front Door Keyless Entry Antenna


    Removal NOTE: LH (left-hand) side shown, RH (right-hand) side similar. NOTE: Removal steps in this procedure may contain installation details. Remove the wheel and tire. Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation)...

    Categories

    Child Seats

    Lincoln Aviator. Child Seats

    Use a child restraint (sometimes called an infant carrier, convertible seat, or toddler seat) for infants, toddlers and children weighing 40 lb (18 kg) or less (generally four-years-old or younger).

    Using Lap and Shoulder Belts

    WARNING: Do not place a rearward facing child restraint in front of an active airbag. Failure to follow this instruction could result in personal injury or death.

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