Lincoln Aviator: Automatic Transmission - 10-Speed Automatic Transmission – 10R60 / Assembly - Transmission Case
Special Tool(s) /
General Equipment
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204-594 Forcing screw |
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307-549 Installer, Shift Shaft Fluid Seal TKIT-2005D1-F1 |
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307-648 Remover/Installer, Rear Bearing TKIT-2009C-F TKIT-2009C-ROW |
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307-745 Installer, Park Sleeve Roll Pin |
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307-781 Needle bearing remover/Installer |
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307-788 Installer, sleeve |
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307-789 Installer, sleeve |
-
NOTE:
This step is only necessary if the transmission case is
being replaced. A new transmission case will not come with a vent tube.
Using the special tool, install the vent tube in the transmission case.
Use Special Service Tool: 307-549
Installer, Shift Shaft Fluid Seal.
-
NOTE:
This step is only necessary if the transmission case is being replaced.
Using a brass punch, install the ball plug (7E195) flush with the transmission case surface.
Four-Wheel Drive (4WD) vehicles
-
Using the special tools, install the inner output shaft bearing.
-
Install the inner output shaft bearing with the numbered side towards the rear of the transmission case.
Use Special Service Tool: 204-594
Forcing screw.
, 307-648
Remover/Installer, Rear Bearing.
, 307-781
Needle bearing remover/Installer.
-
Using the special tools, install the fluid passage sleeve.
-
Install the fluid passage sleeve with the groved side towards the rear of the transmission case.
Use Special Service Tool: 204-594
Forcing screw.
, 307-648
Remover/Installer, Rear Bearing.
, 307-788
Installer, sleeve.
-
Using the special tools, install the output shaft bearing.
-
Install the output shaft bearing with the numbered side towards the rear of the transmission case.
Use Special Service Tool: 204-594
Forcing screw.
, 307-648
Remover/Installer, Rear Bearing.
, 307-789
Installer, sleeve.
All vehicles
-
Install the line pressure port and rear case plugs.
Torque:
119 lb.in (13.5 Nm)
-
-
Install the park pawl.
-
NOTE:
Make sure the spring is completely engaged on the park pawl.
Install the park pawl return spring.
-
Install the park pawl shaft.
-
Install the park pawl shaft plug.
Torque:
17 lb.ft (23 Nm)
-
Install new park pawl actuator rod sleeve seals and lubricate them with petroleum jelly.
-
-
Position the park pawl towards the inside of the transmission case.
-
NOTICE:
Do not slide the park pawl actuator rod sleeve
to far into the transmission case or the inner seal will be damaged.
Slide the park pawl actuator rod sleeve into the transmission case.
-
NOTE:
Align the roll pin seam to the inside of the transmission.
Using the special tool install the roll pin to the correct depth.
Use Special Service Tool: 307-745
Installer, Park Sleeve Roll Pin.
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Special Tool(s) /
General Equipment
100-001
(T50T-100-A)
Slide Hammer
100-002
(TOOL-4201-C)
Holding Fixture with Dial Indicator Gauge
205-1018Installation Tube
307-003
(T57L-500-B)
Holding Fixture, Transmission
307-091Handle, Torque ConverterTKIT-2009TC-F
307-309Remover, Torque Converter SealTKIT-1994-FMH/FLMHTKIT-1994-LMH/MHTKIT-1994-FH
307-346
(T97T-7902-A)
Retainer, Torque ConverterTKIT-1998-LM (NavigatoR)TKIT-1997-F/FLM/LT
307-549Installer, Shift Shaft Fluid SealTKIT-2005D1-F1
307-5842-6 Spring CompressorTKIT-2006UF-FLMTKIT-2006UF-ROW
307-589Overdrive clutch and balance piston service setTKIT-2006UF-FLMTKIT-2006UF-ROW
307-651Bracket, Pump Remover/Installer
307-651-02Lift fixture adapter for 307-651
307-661Gauge, End PlayTKIT-2009C-FTKIT-2009C-ROW
307-661-01Spacers/Plate, Clearance Gage
307-662Gauge, Clutch Pack EndplayTKIT-2009C-FTKIT-2009C-ROW
307-691Tester, Torque Convertor Leak
307-732Tool Kit, Torque Converter Flusher
307-732-02Adapter for 307-732 Converter flushing Mandrel
307-736Installer, Pump Drive Gear Bearing
307-737Press Tool, Oil Pump Drive Idler Gear
307-741Spring Compressor, F Clutch
307-743Remover, Pump Drive Gear
307-746Remover, Transmission Wiring Harness Connector
307-780Converter Seal installer
307-782Installer, Output Shaft Seal
307-783Installer, Roll Pin
307-784One way clutch alignment tool
307-785Clutch spring compressor
307-786F7 Seal Installer/Sizer Input Shaft
307-787F8 Seal Installer/Sizer Input Shaft
307-790Endplay Check Gauge
307-796F2 Seal Guide, Installer & Sizer
307-797Installer, Alignment Studs (3) & Alignment Pin (All 10R)
307-803F1 Seal Guide, Installer & Sizer
307-804F9 Seal Guide, Installer & Sizer
Rubber Mallet
Hydraulic Press
Punch
Wooden Block
Magnet
Materials
Name
Specification
Motorcraft® MERCON® ULV Automatic Transmission FluidXT-12-QULV
WSS-M2C949-A, MERCON® ULV
All vehicles
Transmission overhaul includes the following:
Complete disassembly of the transmission
Cleaning and inspecting of all components
Replacement of all seals, gaskets, and one time use components...
Other information:
WARNING: When manual zoom is
on, the full area behind your vehicle may
not show. Be aware of your surroundings
when using the manual zoom feature.
Note: Manual zoom is only available when
the transmission is in reverse (R).
Note: When you enable manual zoom, only
the centerline is shown...
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Diagnostic Trouble Code Chart
Module
DTC
Description
Action
PCM
P0030:00
HO2S Heater Control Circuit (Bank 1 Sensor 1): No Sub Type Information
GO to Pinpoint Test DW
PCM
P0030:00
HO2S Heater Control Circuit (Bank 1 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P0036:00
HO2S Heater Control Circuit (Bank 1 Sensor 2): No Sub Type Information
GO to Pinpoint Test DW
PCM
P0037:00
HO2S Heater Control Circuit Low (Bank 1 Sensor 2): No Sub Type Information
GO to Pinpoint Test DW
PCM
P0038:00
HO2S Heater Control Circuit High (Bank 1 Sensor 2): No Sub Type Information
GO to Pinpoint Test DW
PCM
P0040:00
Oxygen Sensor Signals Swapped Bank 1 Sensor 1/Bank 2 Sensor 1: No Sub Type Information
GO to Pinpoint Test DZ
PCM
P0041:00
Oxygen Sensor Signals Swapped Bank 1 Sensor 2/Bank 2 Sensor 2: No Sub Type Information
GO to Pinpoint Test DW
PCM
P0050:00
HO2S Heater Control Circuit (Bank 2 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P0053:00
HO2S Heater Resistance (Bank 1 Sensor 1): No Sub Type Information
GO to Pinpoint Test DW
PCM
P0053:00
HO2S Heater Resistance (Bank 1 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P0054:00
HO2S Heater Resistance (Bank 1 Sensor 2): No Sub Type Information
GO to Pinpoint Test DW
PCM
P0056:00
HO2S Heater Control Circuit (Bank 2 Sensor 2): No Sub Type Information
GO to Pinpoint Test DW
PCM
P0059:00
HO2S Heater Resistance (Bank 2 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P0060:00
HO2S Heater Resistance (Bank 2 Sensor 2): No Sub Type Information
GO to Pinpoint Test DW
PCM
P00D2:00
HO2S Heater Control Circuit Range/Performance (Bank 1 Sensor 2): No Sub Type Information
GO to Pinpoint Test DW
PCM
P0130:00
O2 Sensor Circuit (Bank 1 Sensor 1): No Sub Type Information
GO to Pinpoint Test DW
PCM
P0130:00
O2 Sensor Circuit (Bank 1 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P0131:00
O2 Sensor Circuit Low Voltage (Bank 1 Sensor 1): No Sub Type Information
GO to Pinpoint Test DW
PCM
P0131:00
O2 Sensor Circuit Low Voltage (Bank 1 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P0132:00
O2 Sensor Circuit High Voltage (Bank 1 Sensor 1): No Sub Type Information
GO to Pinpoint Test DW
PCM
P0132:00
O2 Sensor Circuit High Voltage (Bank 1 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P0133:00
O2 Sensor Circuit Slow Response (Bank 1 Sensor 1): No Sub Type Information
GO to Pinpoint Test DW
PCM
P0133:00
O2 Sensor Circuit Slow Response (Bank 1 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P0134:00
O2 Sensor Circuit No Activity Detected (Bank 1 Sensor 1): No Sub Type Information
GO to Pinpoint Test DW
PCM
P0134:00
O2 Sensor Circuit No Activity Detected (Bank 1 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P0135:00
O2 Sensor Heater Circuit (Bank 1 Sensor 1): No Sub Type Information
GO to Pinpoint Test DW
PCM
P0135:00
O2 Sensor Heater Circuit (Bank 1 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P0136:00
O2 Sensor Circuit (Bank 1 Sensor 2): No Sub Type Information
GO to Pinpoint Test DW
PCM
P0137:00
O2 Sensor Circuit Low Voltage (Bank 1 Sensor 2): No Sub Type Information
GO to Pinpoint Test DW
PCM
P0138:00
O2 Sensor Circuit High Voltage (Bank 1 Sensor 2): No Sub Type Information
GO to Pinpoint Test DW
PCM
P0139:00
O2 Sensor Circuit Slow Response (Bank 1 Sensor 2): No Sub Type Information
GO to Pinpoint Test DW
PCM
P013A:00
O2 Sensor Slow Response - Rich To Lean (Bank 1 Sensor 2): No Sub Type Information
GO to Pinpoint Test DW
PCM
P013B:00
O2 Sensor Slow Response - Lean To Rich (Bank 1 Sensor 2): No Sub Type Information
GO to Pinpoint Test DW
PCM
P013C:00
O2 Sensor Slow Response - Rich To Lean (Bank 2 Sensor 2): No Sub Type Information
GO to Pinpoint Test DW
PCM
P013E:00
O2 Sensor Delayed Response - Rich To Lean (Bank 1 Sensor 2): No Sub Type Information
GO to Pinpoint Test DW
PCM
P0140:00
O2 Sensor Circuit No Activity Detected (Bank 1 Sensor 2): No Sub Type Information
GO to Pinpoint Test DW
PCM
P0141:00
O2 Sensor Heater Circuit (Bank 1 Sensor 2): No Sub Type Information
GO to Pinpoint Test DW
PCM
P014A:00
O2 Sensor Delayed Response - Rich To Lean (Bank 2 Sensor 2): No Sub Type Information
GO to Pinpoint Test DW
PCM
P0150:00
O2 Sensor Circuit (Bank 2 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P0151:00
O2 Sensor Circuit Low Voltage (Bank 2 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P0152:00
O2 Sensor Circuit High Voltage (Bank 2 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P0153:00
O2 Sensor Circuit Slow Response (Bank 2 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P0154:00
O2 Sensor Circuit No Activity Detected (Bank 2 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P0155:00
O2 Sensor Heater Circuit (Bank 2 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P0157:00
O2 Sensor Circuit Low Voltage (Bank 2 Sensor 2): No Sub Type Information
GO to Pinpoint Test DW
PCM
P0158:00
O2 Sensor Circuit High Voltage (Bank 2 Sensor 2): No Sub Type Information
GO to Pinpoint Test DW
PCM
P0159:00
O2 Sensor Circuit Slow Response (Bank 2 Sensor 2): No Sub Type Information
GO to Pinpoint Test DW
PCM
P0161:00
O2 Sensor Heater Circuit (Bank 2 Sensor 2): No Sub Type Information
GO to Pinpoint Test DW
PCM
P016A:00
Excessive Time To Enter Closed Loop Air/Fuel Ratio Control: No Sub Type Information
GO to Pinpoint Test DW
PCM
P0171:00
System Too Lean Bank 1: No Sub Type Information
GO to Pinpoint Test H
PCM
P0172:00
System Too Rich Bank 1: No Sub Type Information
GO to Pinpoint Test H
PCM
P0174:00
System Too Lean Bank 2: No Sub Type Information
GO to Pinpoint Test H
PCM
P0175:00
System Too Rich Bank 2: No Sub Type Information
GO to Pinpoint Test H
PCM
P064D:00
Internal Control Module O2 Sensor Processor Performance (Bank 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P064E:00
Internal Control Module O2 Sensor Processor Performance (Bank 2): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P1127:00
Exhaust Temperature Out Of Range, O2 Sensor Tests Not Completed: No Sub Type Information
GO to Pinpoint Test DZ
PCM
P1137:00
Lack Of HO2S12 Switches - Sensor Indicates Lean: No Sub Type Information
GO to Pinpoint Test H
PCM
P1138:00
Lack Of HO2S12 Switches - Sensor Indicates Rich: No Sub Type Information
GO to Pinpoint Test H
PCM
P1157:00
Lack Of HO2S22 Switches - Sensor Indicates Lean: No Sub Type Information
GO to Pinpoint Test H
PCM
P1158:00
Lack Of HO2S22 Switches - Sensor Indicates Rich: No Sub Type Information
GO to Pinpoint Test H
PCM
P1646:00
Linear O2 Sensor Control Chip (Bank 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P1647:00
Linear O2 Sensor Control Chip (Bank 2): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P164A:00
O2 Sensor Positive Current Trim Circuit Performance (Bank 1 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P164B:00
O2 Sensor Positive Current Trim Circuit Performance (Bank 2 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P2096:00
Post Catalyst Fuel Trim System Too Lean (Bank 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P2097:00
Post Catalyst Fuel Trim System Too Rich (Bank 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P2098:00
Post Catalyst Fuel Trim System Too Lean (Bank 2): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P2099:00
Post Catalyst Fuel Trim System Too Rich (Bank 2): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P2195:00
O2 Sensor Signal Biased/Stuck Lean (Bank 1 Sensor 1): No Sub Type Information
GO to Pinpoint Test H
PCM
P2196:00
O2 Sensor Signal Biased/Stuck Rich (Bank 1 Sensor 1): No Sub Type Information
GO to Pinpoint Test H
PCM
P2197:00
O2 Sensor Signal Biased/Stuck Lean (Bank 2 Sensor 1): No Sub Type Information
GO to Pinpoint Test H
PCM
P2198:00
O2 Sensor Signal Biased/Stuck Rich (Bank 2 Sensor 1): No Sub Type Information
GO to Pinpoint Test H
PCM
P219A:00
Bank 1 Air-Fuel Ratio Imbalance: No Sub Type Information
GO to Pinpoint Test H
PCM
P219B:00
Bank 2 Air-Fuel Ratio Imbalance: No Sub Type Information
GO to Pinpoint Test H
PCM
P219C:00
Cylinder 1 Air-Fuel Ratio Imbalance: No Sub Type Information
GO to Pinpoint Test H
PCM
P219D:00
Cylinder 2 Air-Fuel Ratio Imbalance: No Sub Type Information
GO to Pinpoint Test H
PCM
P219E:00
Cylinder 3 Air-Fuel Ratio Imbalance: No Sub Type Information
GO to Pinpoint Test H
PCM
P219F:00
Cylinder 4 Air-Fuel Ratio Imbalance: No Sub Type Information
GO to Pinpoint Test H
PCM
P21A0:00
Cylinder 5 Air-Fuel Ratio Imbalance: No Sub Type Information
GO to Pinpoint Test H
PCM
P21A1:00
Cylinder 6 Air-Fuel Ratio Imbalance: No Sub Type Information
GO to Pinpoint Test H
PCM
P2237:00
O2 Sensor Positive Current Control Circuit/Open (Bank 1 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P2240:00
O2 Sensor Positive Current Control Circuit/Open (Bank 2 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P2243:00
O2 Sensor Reference Voltage Circuit/Open (Bank 1 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P2247:00
O2 Sensor Reference Voltage Circuit/Open (Bank 2 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P2251:00
O2 Sensor Negative Current Control Circuit/Open (Bank 1 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P2254:00
O2 Sensor Negative Current Control Circuit/Open (Bank 2 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P2270:00
O2 Sensor Signal Biased/Stuck Lean (Bank 1 Sensor 2): No Sub Type Information
GO to Pinpoint Test DW
PCM
P2270:00
O2 Sensor Signal Biased/Stuck Lean (Bank 1 Sensor 2): No Sub Type Information
GO to Pinpoint Test H
PCM
P2271:00
O2 Sensor Signal Biased/Stuck Rich (Bank 1 Sensor 2): No Sub Type Information
GO to Pinpoint Test DW
PCM
P2271:00
O2 Sensor Signal Biased/Stuck Rich (Bank 1 Sensor 2): No Sub Type Information
GO to Pinpoint Test H
PCM
P2272:00
O2 Sensor Signal Biased/Stuck Lean (Bank 2 Sensor 2): No Sub Type Information
GO to Pinpoint Test DW
PCM
P2272:00
O2 Sensor Signal Biased/Stuck Lean (Bank 2 Sensor 2): No Sub Type Information
GO to Pinpoint Test H
PCM
P2273:00
O2 Sensor Signal Biased/Stuck Rich (Bank 2 Sensor 2): No Sub Type Information
GO to Pinpoint Test DW
PCM
P2273:00
O2 Sensor Signal Biased/Stuck Rich (Bank 2 Sensor 2): No Sub Type Information
GO to Pinpoint Test H
PCM
P2297:00
O2 Sensor Out Of Range During Deceleration (Bank 1, Sensor 1): No Sub Type Information
GO to Pinpoint Test DW
PCM
P2626:00
O2 Sensor Positive Current Trim Circuit / Open (Bank 1 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P2627:00
O2 Sensor Positive Current Trim Circuit Low (Bank 1 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P2628:00
O2 Sensor Positive Current Trim Circuit High (Bank 1 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P2629:00
O2 Sensor Positive Current Trim Circuit / Open (Bank 2 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P2630:00
O2 Sensor Positive Current Trim Circuit Low (Bank 2 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P2631:00
O2 Sensor Positive Current Trim Circuit High (Bank 2 Sensor 1): No Sub Type Information
GO to Pinpoint Test DZ
PCM
P2A01:00
O2 Sensor Circuit Range/Performance (Bank 1 Sensor 2): No Sub Type Information
GO to Pinpoint Test DW
PCM
P2A04:00
O2 Sensor Circuit Range/Performance (Bank 2 Sensor 2): No Sub Type Information
GO to Pinpoint Test DW
PCM
P2BEC:00
Fuel Control System A Too Lean Bank 1: No Sub Type Information
GO to Pinpoint Test H
PCM
P2BED:00
Fuel Control System A Too Rich Bank 1: No Sub Type Information
GO to Pinpoint Test H
PCM
P2BEE:00
Fuel Control System A Too Lean Bank 2: No Sub Type Information
GO to Pinpoint Test H
PCM
P2BEF:00
Fuel Control System A Too Rich Bank 2: No Sub Type Information
GO to Pinpoint Test H
PCM
P2BF0:00
Fuel Control System B Too Lean Bank 1: No Sub Type Information
GO to Pinpoint Test H
PCM
P2BF1:00
Fuel Control System B Too Rich Bank 1: No Sub Type Information
GO to Pinpoint Test H
PCM
P2BF2:00
Fuel Control System B Too Lean Bank 2: No Sub Type Information
GO to Pinpoint Test H
PCM
P2BF3:00
Fuel Control System B Too Rich Bank 2: No Sub Type Information
GO to Pinpoint Test H
Global Customer Symptom Code (GCSC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...
Categories

Use a child restraint (sometimes called an
infant carrier, convertible seat, or toddler
seat) for infants, toddlers and children
weighing 40 lb (18 kg) or less (generally
four-years-old or younger).
Using Lap and Shoulder Belts
WARNING: Do not place a rearward
facing child restraint in front of an active
airbag. Failure to follow this instruction
could result in personal injury or death.
read more