Lincoln Aviator: Evaporative Emissions - 3.0L EcoBoost / Description and Operation - Evaporative Emissions - System Operation and Component Description
System Operation
System Diagram
Item |
Description |
1 |
Fuel tank filler pipe |
2 |
Fuel delivery module (FDM) |
3 |
Fuel level sensor (FLS) |
4 |
Fuel tank |
5 |
Vapor recirculation line |
6 |
Fuel tank pressure (FTP) sensor and tube |
7 |
EVAP vapor blocking valve (VBV) |
8 |
EVAP carbon canister |
9 |
EVAP canister valve |
10 |
EVAP canister inlet filter |
11 |
Fresh air vent tube |
12 |
Fuel bundle |
13 |
EVAP purge valve (EPV) and tube |
14 |
Intake manifold |
Evaporative Emission (EVAP) Systems
The EVAP
system prevents fuel vapor build up in the sealed fuel tank. Fuel
vapors trapped in the sealed tank are vented through the vapor valve
assembly on top of the tank. The vapors leave the valve assembly through
a single vapor line and continue to the EVAP canister for storage until the vapors are purged to the engine for burning.
All applications required to meet OBD regulations use the enhanced EVAP system.
Enhanced Evaporative Emission (EVAP) System
The enhanced EVAP
system consists of a fuel tank, fuel filler cap or capless fuel tank
filler pipe, fuel tank mounted or inline fuel vapor control valve, fuel
vapor vent valve, EVAP canister, fuel tank mounted or fuel pump mounted or inline fuel tank pressure (FTP) sensor, EVAP purge valve, EVAP check valve (if equipped), intake manifold hose assembly, EVAP canister vent valve, PCM and connecting wires, and fuel vapor hoses. The enhanced EVAP system, including all the fuel vapor hoses, can be checked when a leak is detected by the PCM.
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The enhanced EVAP system uses inputs from the CHT sensor or ECT sensor, the IAT sensor, the MAF sensor, the FTP sensor and vehicle speed to provide information about engine operating conditions to the PCM. The PCM uses the fuel level input (FLI) and FTP sensor signals to determine activation of the EVAP leak check monitor based on the presence of vapor generation or fuel sloshing.
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The PCM determines the desired amount of purge vapor flow to the intake manifold for a given engine condition. The PCM then outputs the required signal to the EVAP purge valve. The PCM uses the enhanced EVAP system inputs to evacuate the system using the EVAP purge valve, seal the enhanced EVAP system from the atmosphere using the EVAP canister vent valve, and uses the FTP sensor to observe total vacuum lost for a period of time.
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The EVAP canister vent valve seals the enhanced EVAP system to atmosphere during the EVAP leak check monitor.
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The PCM outputs a duty cycle between 0% and 100% to control the EVAP purge valve.
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The FTP sensor monitors the fuel tank pressure
during engine operation and continuously transmits an input signal to
the PCM. During the EVAP monitor testing, the FTP sensor monitors the fuel tank pressure or vacuum bleed up.
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A valve inside the fuel tank mounted fuel vapor tube assembly prevents liquid fuel from entering the EVAP canister and the EVAP purge valve under any vehicle altitude, handling, or rollover condition.
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On turbocharged engines, the EVAP check valve prevents boost pressure from entering the EVAP system.
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On turbocharged engines, the turbocharger creates boost pressure in the intake manifold.
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On turbocharged engines, an EVAP
ejector is used to create a vacuum in the purge line during boost
conditions. When in boost conditions a percentage of the boost pressure
is applied to the EVAP ejector to create a vacuum. This vacuum draws purge vapors through the EVAP ejector into the intake air system upstream of the turbocharger.
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The normally open VBV is a PCM controlled valve that blocks the flow of vapors from the fuel tank to the EVAP canister during engine operation. Closing the VBV during engine operation allows the EVAP system to purge the EVAP canister without purging the fuel tank. The VBV will open to relieve excess fuel tank pressure if the fuel tank pressure reaches a maximum calibrated value.
Evaporative Emission (EVAP) Leak Check Monitor
The EVAP
leak check monitor is an on board strategy designed to detect a leak
from an opening equal to or greater than 0.5 mm (0.020 inch) in the
enhanced EVAP system. The correct function of the individual components of the enhanced EVAP system, as well as its ability to flow fuel vapor to the engine, is also examined. The EVAP leak check monitor relies on the individual components of the enhanced EVAP
system to either allow a natural vacuum to occur in the fuel tank or
apply engine vacuum to the fuel tank and then seal the entire enhanced EVAP
system from the atmosphere. The fuel tank pressure is then monitored to
determine the total vacuum lost (bleed up) for a calibrated period of
time. Inputs from the CHT sensor or the ECT sensor, the IAT sensor, the MAF sensor, vehicle speed, fuel level input (FLI) and fuel tank pressure (FTP) sensor, are required to enable the EVAP leak check monitor.
During the EVAP
leak check monitor repair verification drive cycle, clearing the
continuous diagnostic trouble codes (DTCs) and resetting the emission
monitors information in the PCM, bypasses the minimum soak time required to complete the monitor. The EVAP
leak check monitor does not run if the ignition is turned OFF after
clearing the continuous DTCs and resetting the emission monitors
information in the PCM. The EVAP leak check monitor does not initiate until the HO2S monitor is complete.
If the vapor generation is high on enhanced EVAP systems, where the monitor does not pass, the result is treated as a no test. Therefore, the test is complete for the day.
Some vehicle applications have an engine OFF natural vacuum (EONV) check as part of the EVAP leak check monitor.
Evaporative Emission (EVAP) Leak Check Monitor
The EVAP
leak check monitor is an on board strategy designed to detect a leak
from an opening equal to or greater than 0.5 mm (0.020 inch) in the
enhanced EVAP system. The correct function of the individual components of the enhanced EVAP system, as well as its ability to flow fuel vapor to the engine, is also examined. The EVAP leak check monitor relies on the individual components of the enhanced EVAP
system to either allow a natural vacuum to occur in the fuel tank or
apply engine vacuum to the fuel tank and then seal the entire enhanced EVAP
system from the atmosphere. The fuel tank pressure is then monitored to
determine the total vacuum lost (bleed up) for a calibrated period of
time. Inputs from the CHT sensor or the ECT sensor, the IAT sensor, the MAF sensor, vehicle speed, fuel level input (FLI) and fuel tank pressure (FTP) sensor, are required to enable the EVAP leak check monitor.
During the EVAP
leak check monitor repair verification drive cycle, clearing the
continuous diagnostic trouble codes (DTCs) and resetting the emission
monitors information in the PCM, bypasses the minimum soak time required to complete the monitor. The EVAP
leak check monitor does not run if the ignition is turned OFF after
clearing the continuous DTCs and resetting the emission monitors
information in the PCM. The EVAP leak check monitor does not initiate until the HO2S monitor is complete.
If the vapor generation is high on enhanced EVAP systems, where the monitor does not pass, the result is treated as a no test. Therefore, the test is complete for the day.
Some vehicle applications have an engine OFF natural vacuum (EONV) check as part of the EVAP leak check monitor.
Engine On EVAP Leak Check Monitor
The engine on EVAP leak check monitor is executed by the individual components of the enhanced EVAP system as follows:
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The EVAP purge valve controls the flow of vacuum from the engine and creates a target vacuum on the fuel tank.
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The EVAP canister vent valve seals the EVAP system from the atmosphere. It is closed by the PCM (100% duty cycle) to allow the EVAP purge valve to achieve the target vacuum on the fuel tank.
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The fuel tank pressure (FTP) sensor is used by the engine on EVAP
leak check monitor to determine if the target vacuum necessary to carry
out the leak check on the fuel tank is reached. Once the target vacuum
on the fuel tank is achieved, the change in fuel tank vacuum over a
calibrated period of time determines if a leak exists.
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If the initial target vacuum cannot be reached, the DTC P0455 (gross leak detected) sets. The engine on EVAP
leak check monitor aborts and does not continue with the leak check
portion of the test. If the initial target vacuum cannot be reached
after a refueling event and the purge vapor flow is excessive, the DTC P0457 (fuel cap off) sets.
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If the initial target vacuum is exceeded, a system flow concern exists and the DTC P1450 (unable to bleed up fuel tank vacuum) is set. The engine on EVAP leak check monitor aborts and does not continue with the leak check portion of the test.
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If the vacuum increase is quicker than expected,
a blocked fuel vapor tube is suspected and if confirmed after an
intrusive test, the DTC P144A sets.
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If the target vacuum is achieved on the fuel
tank, the change in the fuel tank vacuum (bleed up) is calculated for a
calibrated period of time. The calculated change in fuel tank vacuum is
compared to a calibrated threshold for a leak from an opening of 1.0 mm
(0.040 inch) in the enhanced EVAP system. If the calculated bleed up is less than the calibrated threshold, the enhanced EVAP
system passes. If the calibrated bleed up exceeds the calibrated
threshold, the test aborts. The test can be repeated up to 3 times.
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If the bleed up threshold is still being
exceeded after 3 tests, a vapor generation test is carried out before
the DTC P0442 (small leak detected) sets. This is accomplished by returning the enhanced EVAP system to atmospheric pressure by closing the EVAP purge valve and opening the EVAP canister vent valve. Once the FTP sensor observes the fuel tank is at atmospheric pressure, the EVAP canister vent valve closes and seals the enhanced EVAP system.
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The fuel tank pressure build up over a
calibrated period of time is compared to a calibrated threshold for
pressure build up due to vapor generation. If the fuel tank pressure
build up exceeds the threshold, the leak test results are invalid due to
vapor generation. The engine on EVAP
leak check monitor attempts to repeat the test again. If the fuel tank
pressure build up does not exceed the threshold, the leak test results
are valid and the DTC P0442 sets.
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If the 1.0 mm (0.040 inch) test passes, the test
time is extended to allow the 0.5 mm (0.020 inch) test to run. The
calculated change in fuel vacuum over the extended time is compared to a
calibrated threshold for a leak from a 0.5 mm (0.020 inch) opening. If
the calculated bleed up exceeds the calibrated threshold, the vapor
generation test is run. If the vapor generation test passes (no vapor
generation), an internal flag sets in the PCM
to run a 0.5 mm (0.020 inch) test at idle (vehicle stopped). On the
next start following a long engine OFF period, the enhanced EVAP
system is sealed and evacuated for the first 10 minutes of operation.
If the appropriate conditions are met, a 0.5 mm (0.020 inch) leak check
is conducted at idle. If the test at idle fails, DTC P0456 sets. There is no vapor generation test with the idle test.
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The MIL is activated for any enhanced EVAP system component DTCs.
Engine Off Natural Vacuum (EONV) EVAP Leak Check Monitor
The EONV EVAP leak check monitor is executed during ignition OFF, after the engine on EVAP leak check monitor is completed. The EONV EVAP
leak check monitor determines a leak is present when the naturally
occurring change in fuel tank pressure or vacuum does not exceed a
calibrated limit during a calibrated amount of time. A separate, low
power consuming, microprocessor in the PCM manages the EONV leak check. The engine OFF EVAP leak check monitor is executed by the individual components of the enhanced EVAP system as follows:
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The EVAP purge valve is normally closed at ignition OFF.
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The normally open EVAP
canister vent valve remains open for a calibrated amount of time to
allow the fuel tank pressure to stabilize with the atmosphere. During
this time period the fuel tank pressure (FTP) sensor is monitored for an
increase in pressure. If pressure remains below a calibrated limit the
EVAP canister vent valve is closed by the PCM (100% duty cycle) and seals the EVAP system from the atmosphere.
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The EONV EVAP leak check monitor uses the FTP sensor to determine if the target pressure or vacuum necessary to complete the EONV EVAP
leak check monitor on the fuel tank is reached. If the target pressure
or vacuum on the fuel tank is achieved within the calibrated amount of
time, the test is complete.
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The EONV EVAP leak check monitor uses the naturally occurring change in fuel tank pressure as a means to detect a leak in the EVAP system. At ignition OFF, a target pressure and vacuum is determined by the PCM.
These target values are based on the fuel level and the ambient
temperature at ignition OFF. As the fuel tank temperature increases, the
pressure in the tank increases and as the temperature decreases a
vacuum develops. If a leak is present in the EVAP system the fuel tank pressure or vacuum does not exceed the target value during the testing time period. The EONV EVAP leak check monitor begins at ignition OFF. After ignition OFF the normally open EVAP
canister vent valve remains open for a calibrated amount of time to
allow the fuel tank pressure to stabilize with the atmosphere. During
this time period the FTP sensor is monitored for an increase in
pressure. If pressure remains below a calibrated limit the EVAP canister vent valve is closed by the PCM (100% duty cycle) and seals the EVAP system from the atmosphere.
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If the pressure on the fuel tank decreases after the EVAP system is sealed, the EONV EVAP
leak check monitor begins to monitor the fuel tank pressure. When the
target vacuum is exceeded within the calibrated amount of time the test
completes and the fuel tank pressure and time since ignition OFF
information is stored. If the target vacuum is not reached in the
calibrated amount of time, a leak is suspected and the fuel tank
pressure and time since ignition OFF information is stored.
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If the pressure on the fuel tank increases after the EVAP system is sealed, but does not exceed the target pressure within a calibrated amount of time, the EVAP
canister vent valve is opened to allow the fuel tank pressure to again
stabilize with the atmosphere. After a calibrated amount of time the EVAP canister vent valve is closed by the PCM and seals the EVAP
system. When the fuel tank pressure exceeds either the target pressure
or vacuum within the calibrated amount of time, the test completes and
the fuel tank pressure and time since ignition OFF information is
stored. If the target pressure or vacuum is not reached in the
calibrated amount of time, a leak is suspected and the fuel tank
pressure and time since ignition OFF information is stored.
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On ISO 14229 vehicles, a fast initial response
occurs during the first 4 tests after the battery is disconnected or the
DTCs are cleared. The PCM processes unfiltered data to quickly indicate a fault is present. The MIL illuminates if the PCM suspects a leak within 2 consecutive trips after a DTC
clear or a battery disconnect using the fast initial response logic. A
step change logic becomes active after the 4th EONV monitor test. The
step change logic detects an abrupt change from a no leak condition to a
suspected leak condition. The MIL illuminates if the PCM suspects a leak within 2 consecutive trips using the step change logic. During the EONV monitor test the PCM uses an exponentially weighted moving average to filter test data. The PCM uses this average after the fourth EONV test and illuminates the MIL
on the first trip when the exponentially weighted moving average is
greater than a calibrated threshold. When a leak is suspected a DTC sets and the MIL is illuminated.
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On non ISO 14229 vehicles, when a leak is suspected, the PCM
uses the stored fuel tank pressure and time since ignition OFF
information from an average run of 4 tests to suspect a leak. Some
vehicles use an alternative method of a single run of 5 tests to
determine the presence of a leak. If a leak is still suspected after 2
consecutive runs of 4 tests, (8 total tests) or one run of 5 tests, a DTC sets and the MIL is illuminated.
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The EONV EVAP leak check monitor is controlled by a separate low power consuming microprocessor inside the PCM.
The fuel level input, fuel tank pressure, and battery voltage are
inputs to the microprocessor. The microprocessor outputs are the EVAP canister vent valve and the stored test information. If the separate microprocessor is unable to control the EVAP canister vent valve or communicate with other processors a DTC sets.
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The MIL is activated for any enhanced EVAP system component DTCs.
EVAP Leak Check Monitor
The EVAP
system is a sealed system by the use of the normally closed fuel tank
isolation valve (FTIV) and the normally closed fuel vapor vent valve
(FVVV). If the natural vapor pressure or vacuum generation in the sealed
fuel tank is sufficient the PCM will command the EVAP leak detection control module to check the FTIV, the FVVV, the EVAP purge valve, the switching valve in the EVAP
leak detection control module and the lines between those components.
The fuel tank pressure (FTP) sensor monitors the sealed portion of the EVAP
system between the FTIV, the FVVV and the capless fuel filler pipe to
determine the total pressure or vacuum in the fuel tank. If the target
pressure or vacuum has been reached the fuel tank side is considered to
have no leak. If the sealed portion of the EVAP system does not generate enough pressure or vacuum between the FTIV, the FVVV and the capless fuel filler pipe then the PCM will open the FTIV and will turn ON the EVAP leak detection control module vacuum pump to apply vacuum to the entire EVAP system.
The EVAP
leak check monitor is initiated at ignition OFF if the conditions to
run the monitor have been met during the preceding drive cycle. The EVAP leak check monitor is executed by using the individual components of the enhanced EVAP system as follows:
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The FTP sensor is used to determine if the target
pressure or vacuum necessary to carry out the leak check on the sealed
fuel tank has been reached.
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The FVVV is a PCM controlled valve that blocks the flow of vapors from the fuel tank to the EVAP
canister. The FVVV is normally closed to prevent the canister from
becoming saturated in a situation where the engine does not run during a
drive cycle, causing hydrocarbons (HC) to be released into the
atmosphere. The PCM will open the FVVV for refueling.
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The FTIV is a PCM controlled valve that blocks the flow of vapors from the fuel tank to the EVAP
canister. The FTIV is normally closed to prevent the canister from
becoming saturated in a situation where the engine does not run during a
drive cycle, causing hydrocarbons (HC) to be released into the
atmosphere. The FTIV will automatically open if the fuel tank pressure
or vacuum reaches a calibrated value. The PCM will open the FTIV only if the sealed section of the EVAP system does not generate enough pressure or vacuum to complete the EVAP leak check monitor.
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The EVAP leak detection control module is used to seal the EVAP system from the atmosphere and draw a vacuum on the EVAP system for leak check monitoring. A vacuum pump inside the EVAP leak detection control module draws a vacuum on either the canister side of the EVAP system or on the entire EVAP system as needed. If the initial target vacuum cannot be reached, a leak is detected and a DTC will set. The EVAP leak detection control module internal components are tested during the EVAP leak check monitor. A DTC will be set if a concern is detected with the internal EVAP leak detection control module components.
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The EVAP purge valve is used to control the purge flow from the EVAP canister during engine running conditions.
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The EVAP canister is used on the sealed EVAP system to collect fuel vapors during refueling only.
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A valve inside the fuel vapor tube assembly prevents liquid fuel from entering the EVAP canister and the EVAP purge valve under any vehicle altitude, handling, or rollover condition.
Component Description
Evaporative Emission (EVAP) Leak Detection Control Module
The EVAP
leak detection control module consists of a vacuum pump, a pressure
sensor, a 0.02" reference orifice and a switching valve. The vacuum pump
is used to apply a vacuum across the reference orifice and to apply a
vacuum on the EVAP system for the EVAP leak check monitor. The 0.02" reference orifice is used to obtain a reference check for leak detection every time the EVAP monitor runs. The pressure sensor is used to determine the vacuum level across the reference orifice and for the EVAP leak detection monitor. The EVAP
leak detection control module is vented to atmosphere through the
switching valve and allows for purging during engine operation and
refueling.
Evaporative Emission (EVAP) Canister Vent Valve
The EVAP canister vent valve (located in the EVAP canister dust box) is part of the enhanced EVAP system controlled by the PCM. During the EVAP leak check monitor, the EVAP canister vent valve seals the EVAP canister from the atmospheric pressure. This allows the EVAP purge valve to achieve the target vacuum in the fuel tank during the EVAP leak check monitor.
Evaporative Emission (EVAP) Check Valve
The EVAP check valve is used on turbocharged engines to prevent boost pressure from forcing open the EVAP purge valve and entering the EVAP
system. The valve is open under normal engine vacuum. The valve closes
during boost conditions to prevent the fuel tank from being pressurized
and hydrocarbons forced out of the EVAP system into the atmosphere through the EVAP canister vent valve. When the engine is OFF, or at atmospheric pressure, the EVAP check valve is in an indeterminate state. The EVAP check valve is an integral part of the EVAP purge valve assembly.
Evaporative Emission (EVAP) Ejector
The EVAP ejector is used on turbocharged engines to create a vacuum in the EVAP purge line from the EVAP purge valve to the intake air system. During boost conditions, boost pressure flows through a venturi inside the EVAP ejector creating a vacuum in the EVAP purge line to the intake air inlet to the turbocharger. When the second EVAP check valve is open, the purge vapor is drawn through the EVAP ejector into the intake air tube, through the turbocharger and charge air cooler, to the intake manifold.
Evaporative Emission (EVAP) Purge Valve
The EVAP purge valve (located near the engine) is part of the enhanced EVAP system controlled by the PCM. This valve controls the flow of vapors (purging) from the EVAP canister to the intake manifold during various engine operating modes. The EVAP purge valve is a normally closed valve. The PCM outputs a duty cycle between 0% and 100% to control the EVAP purge valve.
Evaporative Emission (EVAP) Vapor Blocking Valve
The EVAP vapor blocking valve is a normally open valve, electrically closed by the PCM, to isolate the fuel tank from the rest of the EVAP system. The EVAP
vapor blocking valve will automatically open to relieve excess pressure
or vacuum, in the fuel tank, if the pressure or vacuum reaches a
maximum calibrated value.
Fuel Tank Isolation Valve (FTIV)
The FTIV is a PCM controlled solenoid that isolates the fuel tank from the rest of the EVAP system. The FTIV is a normally closed valve blocking the flow of vapors from the fuel tank to the EVAP
canister. This prevents the canister from becoming saturated causing
hydrocarbons (HC) to be released into the atmosphere in a situation
where the engine does not run during a drive cycle. The FTIV will
automatically open to relieve excess vacuum if the fuel tank vacuum
reaches a maximum mechanical relief threshold value.
Fuel Tank Pressure (FTP) Sensor
The in tank FTP sensor or the inline FTP sensor measures the fuel tank pressure.
Fuel Vapor Vent Valve (FVVV)
The FVVV is a PCM controlled solenoid that isolates the fuel tank from the rest of the EVAP system. The PCM opens the FVVV during refueling to allow the flow of vapors from the fuel tank to the EVAP
canister. The FVVV will automatically open to relieve excess pressure
if the fuel tank pressure reaches a maximum mechanical relief threshold
value.
Overview
The EVAP
system prevents hydrocarbon emissions from entering the atmosphere by
storing fuel vapors and routing the vapors to the engine to be consumed
during normal engine operation...
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.REFER to: Diagnostic Methods (100-00 General Information, Description and Operation)...
Other information:
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Flexible Foam Repair3M™ 08463, LORD Fusor® 121
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Removal
WARNING:
Electric vehicles damaged by a crash may have compromised
high voltage safety systems and present a potential high voltage
electrical shock hazard...
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
If installing a new module, it is necessary to
upload the module configuration information to the diagnostic scan tool
prior to removing the module. This information must be downloaded into
the new module after installation...