Lincoln Aviator: Body Repairs - General Information / Description and Operation - Sealer, Underbody Protection Material and Adhesives
Adhesives
The
correct adhesive bonding is essential to repairing the vehicle
correctly. Adhesives and mechanical fasteners are used in certain areas
of the body structure in place of welding. In addition to providing a
structural bond between components, adhesives can also help prevent wind
noise, water leaks, exhaust fumes and dust from entering the vehicle.
They also provide anti-corrosion barriers.
Refer to specific component removal and installation procedures for correct application and location of adhesives.
Sealers
The
correct sealing of joints is essential to repairing the vehicle
correctly. Sealers are used to prevent wind noise, water leaks, exhaust
fumes and dust from entering the vehicle. They also provide
anti-corrosion barriers. Sealers are applied to areas such as doors hem
flanges, wheelhouse, floor, cowl, roof and other panel-to-panel
attaching point seams.
Sealers
should remain flexible after curing and must be paintable. Follow the
manufacturer's directions for correct application of these materials.
Any
damage to originally sealed joints should be repaired by resealing.
Along with attaching points of new panels, open joints that require
bridging of sealer to close a gap should be sealed using a heavy-bodied
sealer.
NOTE:
The following illustrations are examples of sealer and adhesive application and are not all inclusive.
NOTE:
Left hand side shown, right hand side similar.
Hood Sealer
Front Door Sealer
Rear Door Sealer
Liftgate Sealer
Body Sealers and Adhesives Overview
Front Structure Sealers and Adhesives Overview
NVH Protection Material
NVH
protection is necessary for road noise reduction. In the case of floor
panel application, it also serves as a form of underbody heat control.
It is paintable, very durable and has good resistance to abrasion. This
material may be applied in many manners. It may be applied through the
use of butyl patches, sprayed, rolled or brushed on (obtain locally).
Floor Pan
Front Door
Rear Door
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Plastic Components
NOTE:
Left hand side shown, right hand side similar.
The
following illustration is not all-inclusive of trim levels available...
Special Tool(s) /
General Equipment
Rust Protection Coating Gun
Undercoating Gun
Materials
Name
Specification
ValuGard™ Premium UndercoatingVG101, VG101A
-
ValuGard™ Rust InhibitorVG104, VG104A
-
Motorcraft® Metal Surface Prep WipesZC-31-B
-
Repair
NOTE:
Undercoating
NOTE:
The following illustrations are not vehicle specific and are intended for reference only...
Other information:
Argentina
Brazil
Djibouti
Ghana
Indonesia
Jamaica
Malaysia
RALM/61A/0318/S(18-0852)
Mauritania
Moldova
Morocco
Pakistan
Paraguay
Serbia
Singapore
South Africa
South Korea
R-CMM-DLH-L2C0065TR
Syria
Taiwan, China
Ukraine
United Arab Emirates
United States and Canada
WARNING: Changes or modifications
not expressively approved by the party
responsible for compliance could void the
user's authority to operate the equipment...
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Diagnostic Trouble Code Chart
Module
DTC
Description
Action
BCM
B1175:01
Driver Door Ajar Switch:General Electrical Failure
If the courtesy lamps are inoperative, GO to Pinpoint Test A
BCM
B1175:01
Driver Door Ajar Switch:General Electrical Failure
If the courtesy lamps are always on, GO to Pinpoint Test C
BCM
B1176:01
Passenger Door Ajar Switch:General Electrical Failure
If the courtesy lamps are inoperative, GO to Pinpoint Test A
BCM
B1176:01
Passenger Door Ajar Switch:General Electrical Failure
If the courtesy lamps are always on, GO to Pinpoint Test C
BCM
B11C0:01
Driver Side Rear Door Ajar Switch:General Electrical Failure
If the courtesy lamps are inoperative, GO to Pinpoint Test A
BCM
B11C0:01
Driver Side Rear Door Ajar Switch:General Electrical Failure
If the courtesy lamps are always on, GO to Pinpoint Test C
BCM
B11C1:01
Passenger Side Rear Door Ajar Switch:General Electrical Failure
If the courtesy lamps are inoperative, GO to Pinpoint Test A
BCM
B11C1:01
Passenger Side Rear Door Ajar Switch:General Electrical Failure
If the courtesy lamps are always on, GO to Pinpoint Test C
BCM
B12C2:11
Puddle Lamp:Circuit Short To Ground
GO to Pinpoint Test H
BCM
B12C2:15
Puddle Lamp:Circuit Short To Battery or Open
GO to Pinpoint Test H
BCM
B1306:01
Liftgate Ajar Switch:General Electrical Failure
GO to Pinpoint Test K
BCM
B1306:11
Liftgate Ajar Switch:Circuit Short To Ground
GO to Pinpoint Test K
BCM
B1313:11
Interior Lighting Output:Circuit Short To Ground
GO to Pinpoint Test B
BCM
B1313:15
Interior Lighting Output:Circuit Short To Battery or Open
If the courtesy lamps are always on, GO to Pinpoint Test B
BCM
B1313:15
Interior Lighting Output:Circuit Short To Battery or Open
If the courtesy lamps are always on, GO to Pinpoint Test D
BCM
B145C:11
Ambient Lighting Power Supply Output:Circuit Short To Ground
GO to Pinpoint Test I
BCM
B145C:15
Ambient Lighting Power Supply Output:Circuit Short To Battery or Open
GO to Pinpoint Test I
BCM
B1465:00
Ambient Lighting Bus 1:No Sub Type Information
If all the ambient lighting is inoperative, always on or does not change color/intensity, GO to Pinpoint Test I
BCM
B1465:00
Ambient Lighting Bus 1:No Sub Type Information
If one or more of the ambient lighting Light
Emitting Diodes (LEDs) are inoperative or do not change
color/intensity, GO to Pinpoint Test J
BCM
B1465:96
Ambient Lighting Bus 1:Component Internal Failure
If all the ambient lighting is inoperative, always on or does not change color/intensity, GO to Pinpoint Test I
BCM
B1465:96
Ambient Lighting Bus 1:Component Internal Failure
If one or more of the ambient lighting Light
Emitting Diodes (LEDs) are inoperative or do not change
color/intensity, GO to Pinpoint Test J
BCM
B1467:00
Ambient Lighting Bus 3:No Sub Type Information
If all the ambient lighting is inoperative, always on or does not change color/intensity, GO to Pinpoint Test I
BCM
B1467:00
Ambient Lighting Bus 3:No Sub Type Information
If one or more of the ambient lighting Light
Emitting Diodes (LEDs) are inoperative or do not change
color/intensity, GO to Pinpoint Test J
BCM
B1467:96
Ambient Lighting Bus 3:Component Internal Failure
If all the ambient lighting is inoperative, always on or does not change color/intensity, GO to Pinpoint Test I
BCM
B1467:96
Ambient Lighting Bus 3:Component Internal Failure
If one or more of the ambient lighting Light
Emitting Diodes (LEDs) are inoperative or do not change
color/intensity, GO to Pinpoint Test J
BCM
B14AA:11
Demand Lamp Output:Circuit Short To Ground
GO to Pinpoint Test E
BCM
B14AA:15
Demand Lamp Output:Circuit Short To Battery or Open
GO to Pinpoint Test E
BCM
B153C:11
Color Ambient Light Output:Circuit Short To Ground
GO to Pinpoint Test I
BCM
B153C:15
Color Ambient Light Output:Circuit Short To Battery or Open
GO to Pinpoint Test I
DCME
B1175:19
Drivers Door Ajar Switch:Circuit Current Above Threshold
GO to Pinpoint Test C
DCMF
B1176:19
Passenger Door Ajar Switch:Circuit Current Above Threshold
GO to Pinpoint Test C
DCMG
B11C0:19
Driver Side Rear Door Ajar Switch:Circuit Current Above Threshold
GO to Pinpoint Test C
DCMH
B11C1:19
Passenger Side Rear Door Ajar Switch:Circuit Current Above Threshold
GO to Pinpoint Test C
DDM
B1165:11
Left Front Puddle Lamp Output:Circuit Short To Ground
GO to Pinpoint Test G
DDM
B1165:15
Left Front Puddle Lamp Output:Circuit Short To Battery Or Open
GO to Pinpoint Test G
PDM
B1166:11
Right Front Puddle Lamp Output:Circuit Short To Ground
GO to Pinpoint Test G
PDM
B1166:15
Right Front Puddle Lamp Output:Circuit Short To Battery Or Open
GO to Pinpoint Test G
RGTM
B1306:12
Liftgate Ajar Switch:Circuit Short To Battery
GO to Pinpoint Test C
Symptom Chart(s)
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...