Lincoln Aviator 2020-2026 Service Manual / Body and Paint / Body and Paint / Body Repairs - General Information / Description and Operation - Sealer, Underbody Protection Material and Adhesives

Lincoln Aviator: Body Repairs - General Information / Description and Operation - Sealer, Underbody Protection Material and Adhesives

Adhesives

The correct adhesive bonding is essential to repairing the vehicle correctly. Adhesives and mechanical fasteners are used in certain areas of the body structure in place of welding. In addition to providing a structural bond between components, adhesives can also help prevent wind noise, water leaks, exhaust fumes and dust from entering the vehicle. They also provide anti-corrosion barriers.

Refer to specific component removal and installation procedures for correct application and location of adhesives.

Sealers

The correct sealing of joints is essential to repairing the vehicle correctly. Sealers are used to prevent wind noise, water leaks, exhaust fumes and dust from entering the vehicle. They also provide anti-corrosion barriers. Sealers are applied to areas such as doors hem flanges, wheelhouse, floor, cowl, roof and other panel-to-panel attaching point seams.

Sealers should remain flexible after curing and must be paintable. Follow the manufacturer's directions for correct application of these materials.

Any damage to originally sealed joints should be repaired by resealing. Along with attaching points of new panels, open joints that require bridging of sealer to close a gap should be sealed using a heavy-bodied sealer.

NOTE: The following illustrations are examples of sealer and adhesive application and are not all inclusive.

NOTE: Left hand side shown, right hand side similar.

Hood Sealer


Front Door Sealer


Rear Door Sealer


Liftgate Sealer


Body Sealers and Adhesives Overview


Front Structure Sealers and Adhesives Overview

NVH Protection Material

NVH protection is necessary for road noise reduction. In the case of floor panel application, it also serves as a form of underbody heat control. It is paintable, very durable and has good resistance to abrasion. This material may be applied in many manners. It may be applied through the use of butyl patches, sprayed, rolled or brushed on (obtain locally).

Floor Pan


Front Door


Rear Door

    Description and Operation - Plastic Repairs

    Plastic Components NOTE: Left hand side shown, right hand side similar. The following illustration is not all-inclusive of trim levels available...

    General Procedures - Corrosion Prevention

    Special Tool(s) / General Equipment Rust Protection Coating Gun Undercoating Gun Materials Name Specification ValuGard™ Premium UndercoatingVG101, VG101A -  ValuGard™ Rust InhibitorVG104, VG104A -  Motorcraft® Metal Surface Prep WipesZC-31-B -  Repair NOTE: Undercoating NOTE: The following illustrations are not vehicle specific and are intended for reference only...

    Other information:

    Lincoln Aviator 2020-2026 Service Manual: Description and Operation - Body and Frame


    The body consists of the following: Front bumper constructed of high-strength aluminum Rear bumper constructed of Boron and HSLA ultra high-strength steels Front frame rails constructed of high-strength aluminum Rear frame rails constructed of Boron ultra high-strength steel Fender reinforcement tube constructed of Dual Phase (DP) 800 high-strength steel Cast aluminum fender apron assembly Liftgate outer panel constructed of mild steel Body structure constructed of Boron, Dual Phase (DP) and high-strength steels Roof panel reinforcements constructed of Dual Phase (DP) 600 and mild steel Bolted, removable front fenders, hinged doors and hood Bodyside outer panels constructed of mild steel Steel hood hinges Mastic pads used on floor pan for sound deadening Front End Panel Margining NOTE: Margining specifications apply to left hand (LH) and right hand (RH) side of the vehicle unless stated...

    Lincoln Aviator 2020-2026 Owners Manual: Maintenance and Modifications


    The suspension and steering systems on your vehicle have been designed and tested to provide predictable performance whether loaded or empty and durable load carrying capability. For this reason, we strongly recommend that you do not make modifications such as adding or removing parts (such as lowering kits or stabilizer bars) or by using replacement parts not equivalent to the original factory equipment...

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    Fastening the Seatbelts

    The front outboard and rear safety restraints in the vehicle are combination lap and shoulder belts.

    Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) until you hear a snap and feel it latch. Make sure that you securely fasten the tongue in the buckle.

    Lincoln Aviator. Fastening the Seatbelts

    To unfasten, press the release button and remove the tongue from the buckle.

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