Lincoln Aviator: Body Repairs - General Information / General Procedures - Corrosion Prevention
Special Tool(s) /
General Equipment
Rust Protection Coating Gun |
Undercoating Gun |
Materials
Name |
Specification |
ValuGard™ Premium Undercoating VG101, VG101A |
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|
ValuGard™ Rust Inhibitor VG104, VG104A |
-
|
Motorcraft® Metal Surface Prep Wipes ZC-31-B |
-
|
Repair
NOTE:
Undercoating
NOTE:
The following illustrations are not vehicle specific and are intended for reference only.
-
WARNING:
Before beginning any service procedure in this
section, REFER to Safety Warnings in section 100-00 General Information.
Failure to follow this instruction may result in serious personal
injury.
Refer to: Body Repair Health and Safety and General Precautions (100-00 General Information, Description and Operation).
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Wire brush the area and make sure the surfaces are free
of oil, dirt and other foreign material. Carry out the undercoating
process in the following sequence.
-
Thoroughly clean and degrease metal surfaces to remove wax and grease.
Material: Motorcraft® Metal Surface Prep Wipes
/ ZC-31-B
-
For best results, the vehicle should be at room temperature.
-
Attach the undercoating canister to the dispensing gun.
Use the General Equipment: Undercoating Gun
Material: ValuGard™ Premium Undercoating
/ VG101, VG101A
-
Undercoating should be applied after the welding and refinishing process. Product cannot be welded through.
-
Air pressure setting for applicator gun is 552 kPa (80.06 psi) – 621 kPa (90.07 psi).
-
Apply light mist coats, applicator sprays in fogging pattern. Material displaces moisture.
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Clean up any overspray with a mild solvent such as mineral spirits or bug and tar remover.
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NOTE:
Frame rail exterior spot-weld flange view.
Apply Premium Undercoating material to the exterior
exposed edges after carrying out the welding and refinishing process.
-
NOTE:
Cross section view of typical unibody frame rail shown.
Apply Rust Inhibitor to the inner surfaces of the rail
after carrying out welding process. Depress trigger and wait 2-3 seconds
and slowly pull the wand to make sure the area is completely fogged.
-
NOTE:
Full frame vehicle, front rail-to-mid rail section repair shown.
Apply Premium Undercoating to the exposed surfaces after
carrying out the welding process. Make sure to completely cover any
bare metal areas.
Repair
NOTE:
Rust Inhibitor
-
The surfaces must be free of oil, dirt and other foreign
material. Carry out the process in the following sequence.
-
Thoroughly clean and degrease metal surfaces to remove wax and grease.
Material: Motorcraft® Metal Surface Prep Wipes
/ ZC-31-B
-
For best results, the vehicle should be at room
temperature. Attach the rust inhibitor canister to the dispensing gun.
Use the General Equipment: Rust Protection Coating Gun
Material: ValuGard™ Rust Inhibitor
/ VG104, VG104A
-
Rust inhibitor should be applied after the welding and refinishing process. Product cannot be welded through.
-
Air pressure setting for applicator gun is 448 kPa (64.97 psi) - 517 kPa (74.98 psi).
-
Use the appropriate length wand when spraying enclosed
areas. Insert the wand as far as possible into the access hole, pull the
trigger and wait 2-3 seconds and slowly pull the wand out of the access
hole. Apply the material in light mist coats. Material displaces
moisture.
-
Clean up any overspray with a mild solvent such as mineral spirits or bug and tar remover.
-
NOTE:
Door assembly lower view.
Apply as shown to the inside of the door shell on all
the interior metal surfaces using the most suitable applicator wand.
Apply material to the exposed edges after carrying out the welding
process. Make sure horizontal surfaces are well protected as they are
more susceptible to corrosion. Keep door drain holes clear to prevent
moisture buildup.
Material: ValuGard™ Rust Inhibitor
/ VG104, VG104A
-
NOTE:
Quarter panel inner view.
Apply to the closed channel portion of the spot weld
flange areas. Apply to the exposed edges after carrying out the welding
process. Make sure horizontal surfaces are well protected as they are
more susceptible to corrosion.
Material: ValuGard™ Rust Inhibitor
/ VG104, VG104A
-
NOTE:
Door frame opening view.
Apply to the closed channel portion of the spot weld
flange areas. Make sure horizontal surfaces are well protected as they
are more susceptible to corrosion.
Material: ValuGard™ Rust Inhibitor
/ VG104, VG104A
Adhesives
The
correct adhesive bonding is essential to repairing the vehicle
correctly. Adhesives and mechanical fasteners are used in certain areas
of the body structure in place of welding...
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Spherical Cutter
Grinder
Plasma Cutter
Air Body Saw
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B
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Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
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Motorcraft® Metal Surface Prep WipesZC-31-B
-
Repair
NOTE:
Weld Bonding-Squeeze Type Resistance Spot Welding (STRW) Method...
Other information:
System Operation
System Diagram
Item
Description
1
VDM
2
LH front valve solenoid
3
PSCM
4
PCM
5
ABS module
6
LH front height sensor
7
RH front height sensor
8
LH rear height sensor
9
RH rear height sensor
10
BCM
11
RH front valve solenoid
12
LH rear valve solenoid
13
RH rear valve solenoid
14
IPC
15
RCM
16
GWM
Network Message Chart
Module Network Input Messages - VDM
Broadcast Message
Originating Module
Message Purpose
ABS active
ABS module
Indicates the current ABS activity, on or off...
Removal
NOTICE:
Siphon the brake fluid from the HCU/EBB reservoir, if the
reservoir is not emptied there will be a large amount of brake fluid
spilled in the engine compartment.
NOTE:
Removal steps in this procedure may contain installation details...