Lincoln Aviator: Body Repairs - Vehicle Specific Information and Tolerance Checks / Description and Operation - Vehicle Specific Body Construction

For recommended metal repair guidelines and recommendations, refer to the following illustrations and:
For additional information, refer to: Specifications (501-25 Body Repairs - General Information, Specifications).

Steel Type Legend

Item Steel Type Color
1 Mild Steel Yellow
2 Bake Hardened Steel (BH) Light Blue
3 Solid Solution Strength Pink
4 High Strength Low Alloy (HSLA) Dark Blue
5 Dual Phase (DP) 500, 600 Class Steel Green
6 Dual Phase (DP) 700, 800, 900, 1000 Class Steel Fuchsia
7 Laminate Steel Teal
8 Ultra High Strength Steel (UHSS) Martensitic, Boron Red
9 Transformation Induced Plasticity Steel (TRIP) Gold
10 Aluminum Purple

Front Structure

Item Description Steel Type
1 Radiator support Magnesium alloy
2 Bracket High-Strength Low Alloy (HSLA) 350 steel
3 Bracket Aluminum alloy
4 Suspension housing Aluminum alloy
5 Reinforcement High-Strength Low Alloy (HSLA) 350 steel
6 Reinforcement Boron and Dual Phase (DP) 600 steel
7 Reinforcement Boron and Dual Phase (DP) 600 steel
8 Bracket Aluminum alloy
9 Side member assembly Aluminum alloy
10 Fender apron tube Dual Phase (DP) 800 steel

Front Bumper

Item Description Steel Type
1 Bumper assembly High strength aluminum

Dash Panel and Front Fenders

Item Description Steel Type
1 Crossmember Boron steel
2 Dash panel Mild steel
3 Cowl top panel Mild steel
4 Reinforcement Dual Phase (DP) 800 steel
5 Front crossmemembr extension Dual Phase (DP) 600 steel
6 Reinforcement Dual Phase (DP) 800 steel
7 Fender assembly (LH/RH) Bake Hardened (BH) 210 steel
8 Bracket Mild steel

Body Side Inner Panels

NOTE: Left hand (LH) side shown, right hand (RH) side similar.

Item Description Steel Type
1 B-pillar inner reinforcement Boron steel
2 Panel (part of inner wheelhouse panel) Mild steel
3 Inner wheelhouse panel High-Strength Low Alloy (HSLA) 350 and mild steel
4 Bracket (part of inner wheelhouse panel) Mild steel
5 Outer wheelhouse panel Mild steel
6 Reinforcement Mild steel
7 Drain trough Mild steel
8 Reinforcement panel High-Strength Low Alloy (HSLA) 350 steel, bake hardened (BH) 210 and mild steel
9 Inner quarter panel High-Strength Low Alloy (HSLA) 350, Dual Phase Steel (DP) 600 and mild steel
10 Brace Boron steel
11 Quarter panel extension High-Strength Low Alloy (HSLA) 350 and mild steel
12 B-pillar Boron steel
13 A-pillar inner reinforcement panel Boron, High-Strength Low Alloy (HSLA) and mild steel
14 Roof rail side assembly Dual Phase Steel (DP) 600, Boron and martensitic steel
15 A-pillar inner reinforcement panel Boron steel
16 Rocker panel reinforcement Martensitic steel
17 Panel (part of inner wheelhouse panel) High-Strength Low Alloy (HSLA) 350 steel

Body Side Outer Panels

NOTE: Left hand (LH) side shown, right hand (RH) side similar.

Item Description Steel Type
1 Rocker panel Mild steel
2 Outer quarter panel Mild steel
3 Body side panel Mild steel
4 Door frame panel Mild steel
5 Bracket Mild steel

Roof Panel

Item Description Steel Type
1 Roof panel Bake Hardened (BH) 210 steel
2 Rear roof rail assembly Mild steel
3 Roof bow assembly Smart steel
4 Roof bow assembly Dual Phase Steel (DP) 600 steel
5 Windshield header reinforcement Dual Phase Steel (DP) 600 steel

Roof Panel - Vehicles With: Roof Opening Panel

Item Description Steel Type
1 Roof panel Bake Hardened (BH) 210 steel
2 Roof bow assembly Mild steel
3 Rear roof rail assembly Mild steel
4 Roof panel assembly Mild steel
5 Windshield header reinforcement Dual Phase Steel (DP) 600 steel

Hood

Item Description Steel Type
1 Hood panel assembly Aluminum alloy

Front Door

NOTE: Left hand (LH) side shown, right hand (RH) side similar.

Item Description Steel Type
1 Door shell assembly Mild steel
2 Door outer panel Bake hardened (BH) 240 steel
3 Door intrusion beam Boron steel

Rear Door

NOTE: Left hand (LH) side shown, right hand (RH) side similar.

Item Description Steel Type
1 Door shell assembly Mild steel
2 Door outer panel Bake hardened (BH) 240 steel
3 Door intrusion beam Boron steel

Liftgate

Item Description Steel Type
1 Liftgate panel assembly Mild steel

Front Floor Pan

Item Description Steel Type
1 Reinforcement (part of floor pan assembly) Boron and mild steel
2 Crossmember LH/RH (part of floor pan assembly) Boron steel
3 Crossmember LH/RH (part of floor pan assembly) Boron steel
4 Crossmember LH/RH (part of floor pan assembly) High-Strength Low Alloy (HSLA) 350 steel
5 Bracket High-Strength Low Alloy (HSLA) 350 steel
6 Crossmember Boron steel
7 Floor pan assembly Mild steel
8 Side member LH/RH Boron and mild steel
9 Reinforcement LH/RH Dual Phase Steel (DP) 800 steel
10 Reinforcement LH/RH Dual Phase Steel (DP) 800 steel
11 Extension LH/RH Boron and mild steel
12 Extension LH/RH Boron steel
13 Side member LH/RH Martensitic steel
14 Reinforcement LH/RH Martensitic steel, mild steel-HEV vehicles

Rear Floor Pan

Item Description Steel Type
1 Bracket Mild steel
2 Rear floor pan Boron, High-Strength Low Alloy (HSLA) 250,350,550 and mild steel
3 Floor pan extension Solid Solution Strength steel
4 Crossmember High-Strength Low Alloy (HSLA) 350 steel
5 Crossmember Mild steel
6 Side member assembly Boron, Dual Phase Steel (DP) 800, High-Strength Low Alloy (HSLA) and Solid Solution Strength steel
7 Reinforcement Boron steel
8 Side member assembly Boron, Dual Phase Steel (DP) 800, High-Strength Low Alloy (HSLA) and Solid Solution Strength steel
9 Crossmember Boron steel
10 Floor pan extension Solid Solution Strength steel

Back Panels

Item Description Steel Type
1 Back panel inner reinforcement Mild steel
2 Back panel lower reinforcement High-Strength Low Alloy (HSLA) 350 steel
3 Back panel reinforcement High-Strength Low Alloy (HSLA) 350 steel
4 Reinforcement Bake hardened (BH) 210 steel

Rear Bumper

Item Description Steel Type
1 Bumper assembly Boron and High-Strength Low Alloy (HSLA) 550 steel

    Description and Operation - Body and Frame

    The body consists of the following: Front bumper constructed of high-strength aluminum Rear bumper constructed of Boron and HSLA ultra high-strength steels Front frame rails constructed of high-strength aluminum Rear frame rails constructed of Boron ultra high-strength steel Fender reinforcement tube constructed of Dual Phase (DP) 800 high-strength steel Cast aluminum fender apron assembly Liftgate outer panel constructed of mild steel Body structure constructed of Boron, Dual Phase (DP) and high-strength steels Roof panel reinforcements constructed of Dual Phase (DP) 600 and mild steel Bolted, removable front fenders, hinged doors and hood Bodyside outer panels constructed of mild steel Steel hood hinges Mastic pads used on floor pan for sound deadening Front End Panel Margining NOTE: Margining specifications apply to left hand (LH) and right hand (RH) side of the vehicle unless stated...

    General Procedures - Body Panel Sectioning

    Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spherical Cutter Air Body Saw MIG/MAG Welding Equipment Locking Pliers Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Repair NOTICE: Do not carry out body side sectioning repairs in areas of door hinge, safety restraints or striker anchoring points...

    Other information:

    Lincoln Aviator 2020-2022 Owners Manual: Sitting in the Correct Position


    WARNING: Sitting improperly, out of position or with the seatback reclined too far can take weight off the seat cushion and affect the decision of the passenger sensing system, resulting in serious injury or death in the event of a crash. Always sit upright against your seat back, with your feet on the floor...

    Lincoln Aviator 2020-2022 Service Manual: Diagnosis and Testing - Road Testing Vehicle


    Shift Point Road Test NOTE: Always drive the vehicle in a safe manner according to driving conditions and obey all traffic laws. Upshift Gear Sequence At times the 10-speed transmission may skip gears when the vehicle starts from a complete stop...

    Categories

    Child Safety Locks

    When the child safety locks are set, you cannot open the rear doors from the inside.

    Lincoln Aviator. Child Safety Locks

    The child safety lock control is on the driver door.

    Press the control to switch the child safety locks on. Press the control again to switch them off. A light on the child safety control illuminates when you switch them on.

    read more

     
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