Lincoln Aviator: Body and Paint / Body Repairs - Vehicle Specific Information and Tolerance Checks

General Procedures - Welding Precautions

Check   WARNING: Invisible ultraviolet and infrared rays emitted in welding can injure unprotected eyes and skin. Always use protection such as a welder's helmet with dark-colored filter lenses of the correct density...

Description and Operation - Body and Frame

The body consists of the following: Front bumper constructed of high-strength aluminum Rear bumper constructed of Boron and HSLA ultra high-strength steels Front frame rails constructed of high-strength aluminum Rear frame rails constructed of Boron ultra high-strength steel Fender reinforcement tube constructed of Dual Phase (DP) 800 high-strength steel Cast aluminum fender apron assembly Liftgate outer panel constructed of mild steel Body structure constructed of Boron, Dual Phase (DP) and high-strength steels Roof panel reinforcements constructed of Dual Phase (DP) 600 and mild steel Bolted, removable front fenders, hinged doors and hood Bodyside outer panels constructed of mild steel Steel hood hinges Mastic pads used on floor pan for sound deadening Front End Panel Margining NOTE: Margining specifications apply to left hand (LH) and right hand (RH) side of the vehicle unless stated...

Other information:

Lincoln Aviator 2020-2024 Service Manual: Removal and Installation - Cabin Heater Coolant Pump - 3.0L EcoBoost

Special Tool(s) / General Equipment Hose Clamp(s) Hose Clamp Remover/Installer Removal NOTE: Removal steps in this procedure may contain installation details.   WARNING: Always allow the engine to cool before opening the cooling system...

Lincoln Aviator 2020-2024 Service Manual: Removal and Installation - Light Sensor

Removal NOTE: Removal steps in this procedure may contain installation details. Using a non-marring tool release and position the light sensor. Disconnect the electrical connector and remove the light sensor...