Lincoln Aviator: Body and Paint / Body Repairs - Vehicle Specific Information and Tolerance Checks

General Procedures - Welding Precautions

Check   WARNING: Invisible ultraviolet and infrared rays emitted in welding can injure unprotected eyes and skin. Always use protection such as a welder's helmet with dark-colored filter lenses of the correct density...

Description and Operation - Body and Frame

The body consists of the following: Front bumper constructed of high-strength aluminum Rear bumper constructed of Boron and HSLA ultra high-strength steels Front frame rails constructed of high-strength aluminum Rear frame rails constructed of Boron ultra high-strength steel Fender reinforcement tube constructed of Dual Phase (DP) 800 high-strength steel Cast aluminum fender apron assembly Liftgate outer panel constructed of mild steel Body structure constructed of Boron, Dual Phase (DP) and high-strength steels Roof panel reinforcements constructed of Dual Phase (DP) 600 and mild steel Bolted, removable front fenders, hinged doors and hood Bodyside outer panels constructed of mild steel Steel hood hinges Mastic pads used on floor pan for sound deadening Front End Panel Margining NOTE: Margining specifications apply to left hand (LH) and right hand (RH) side of the vehicle unless stated...

Other information:

Lincoln Aviator 2020-2025 Service Manual: Removal and Installation - Steering Gear Boot

Special Tool(s) / General Equipment Boot Clamp Pliers Materials Name Specification Motorcraft® Premium Long-Life GreaseXG-1-E1 ESA-M1C75-B  Removal NOTICE: The steering gear boots and clamps are designed to provide an airtight seal and protect the internal components of the steering gear...

Lincoln Aviator 2020-2025 Service Manual: Removal and Installation - Rear Air Spring

Removal   WARNING: Vent all air pressure from the air suspension system prior to disconnecting or removing any air suspension components. It is dangerous to remove air suspension components while under pressure. Failure to follow this instruction may result in serious personal injury...