Lincoln Aviator: Body and Paint / Body Repairs - Vehicle Specific Information and Tolerance Checks

General Procedures - Welding Precautions

Check   WARNING: Invisible ultraviolet and infrared rays emitted in welding can injure unprotected eyes and skin. Always use protection such as a welder's helmet with dark-colored filter lenses of the correct density...

Description and Operation - Body and Frame

The body consists of the following: Front bumper constructed of high-strength aluminum Rear bumper constructed of Boron and HSLA ultra high-strength steels Front frame rails constructed of high-strength aluminum Rear frame rails constructed of Boron ultra high-strength steel Fender reinforcement tube constructed of Dual Phase (DP) 800 high-strength steel Cast aluminum fender apron assembly Liftgate outer panel constructed of mild steel Body structure constructed of Boron, Dual Phase (DP) and high-strength steels Roof panel reinforcements constructed of Dual Phase (DP) 600 and mild steel Bolted, removable front fenders, hinged doors and hood Bodyside outer panels constructed of mild steel Steel hood hinges Mastic pads used on floor pan for sound deadening Front End Panel Margining NOTE: Margining specifications apply to left hand (LH) and right hand (RH) side of the vehicle unless stated...

Other information:

Lincoln Aviator 2020-2026 Service Manual: General Procedures - Fixed Glass

Special Tool(s) / General Equipment Power Caulk Gun Power Fixed Glass Removal Tool Cold Knife Knife Vacuum Cleaner Materials Name Specification Sika® SikaTack® MACH 60 / Sika® SikaTack® MACH 30 / Dow® BETASEAL™ Express -  Sika Tack ASAP Urethane Adhesive -  Motorcraft® Ultra-Clear Spray Glass CleanerZC-23 ESR-M14P5-A  Sika Tack® MOVE...

Lincoln Aviator 2020-2026 Owners Manual: How your vehicle differs from other vehicles

Sport utility vehicles and trucks can differ from some other vehicles in a few noticeable ways. Your vehicle could be: Higher - to allow higher load carrying capacity and to allow it to travel over rough terrain without getting hung up or damaging underbody components...