Lincoln Aviator: Fuel Charging and Controls - 3.0L EcoBoost/3.0L EcoBoost – Hybrid (BQ) / Removal and Installation - High-Pressure Fuel Pump
Removal
NOTICE:
Do not loosen any fittings or plugs on the high-pressure fuel pump.
-
With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).
-
Release the fuel system pressure.
Refer to: Fuel System Pressure Release (310-00A Fuel System - General Information - 3.0L EcoBoost, General Procedures).
-
Disconnect the battery negative cable.
Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
-
Remove the cowl panel.
Refer to: Cowl Panel (501-02 Front End Body Panels, Removal and Installation).
-
Remove the intake manifold.
Refer to: Intake Manifold (303-01A Engine - 3.0L EcoBoost, Removal and Installation).
-
With hybrid engine only, remove the wire harness retaining nut and move the harness out of the way.
-
Detach the coolant hose retainer.
-
NOTE:
When removing or installing the fuel injection pump
noise insulator, spreading the openings will reduce the risk of damage.
Remove the fuel injection pump noise insulator.
-
NOTICE:
To release the fuel pressure in the high-pressure
fuel tube, wrap the high-pressure fuel tube flare nuts with a shop towel
to absorb any residual fuel pressure during the loosening of the
high-pressure fuel tube flare nuts.
Remove the high-pressure fuel tube bracket nuts.
Disconnect the high-pressure fuel tube flare nuts, then remove and
discard the high-pressure fuel tube.
-
Remove the high-pressure fuel pump shield nuts.
-
Remove the high-pressure fuel pump shield bolt, then position the shield up and out of the way.
-
Disconnect the high-pressure fuel pump fuel feed spring
lock coupling, then remove the high-pressure fuel pump shield.
Refer to: Spring Lock Couplings (310-00A Fuel System - General Information - 3.0L EcoBoost, General Procedures).
-
Disconnect the high-pressure fuel pump fuel electrical connector.
-
Alternately loosen the high-pressure fuel pump nuts one
complete revolution at a time and remove, then remove the high-pressure
fuel pump.
-
Remove and discard the high-pressure fuel pump O-ring seal.
-
Remove the high-pressure fuel pump roller tappet.
-
Inspect the high-pressure fuel pump roller tappet. If
any flat spots or scoring are found, especially in the indicated areas,
then inspect the high-pressure fuel pump and the high-pressure fuel pump
roller tappet drive lobe. Install new components as needed.
-
If needed, remove the high-pressure fuel pump mounting studs.
Installation
-
NOTICE:
Only rotate the crankshaft Clockwise (CW) or damage to the engine may occur.
NOTICE:
The drive lobe for the high-pressure fuel pump must
be at BDC (bottom dead center) for the high-pressure fuel pump
installation.
Using the crankshaft pulley bolt, turn the crankshaft
until the high-pressure fuel pump drive lobe is at BDC (bottom dead
center).
-
Apply clean engine oil to the high-pressure fuel pump
mounting pedestal bore, the drive lobe and the roller tappet.
Refer to: Specifications (303-01A Engine - 3.0L EcoBoost, Specifications).
-
Install the high-pressure fuel pump roller tappet.
-
NOTE:
Apply clean engine oil to the high-pressure fuel pump O-ring seals.
Install a new high-pressure fuel pump O-ring seal and lubricate with clean engine oil.
Refer to: Specifications (303-01A Engine - 3.0L EcoBoost, Specifications).
-
If removed, install and tighten the high-pressure fuel pump mounting studs.
Torque:
106 lb.in (12 Nm)
-
Install the high-pressure fuel pump, then install the
mounting nuts finger tight. Alternately tighten each high-pressure fuel
pump nut one complete revolution until seated. Tighten the fuel
high-pressure fuel pump nuts in the following 2 stages.
Torque:
Stage 1:
177 lb.in (20 Nm)
Stage 2:
45°
-
Connect the high-pressure fuel pump electrical connector.
-
Position the high-pressure fuel pump shield so that the high-pressure fuel pump fuel feed can be connected.
-
Connect the high-pressure fuel pump fuel feed spring lock coupling.
Refer to: Spring Lock Couplings (310-00A Fuel System - General Information - 3.0L EcoBoost, General Procedures).
-
Install the high-pressure fuel pump shield, then install and tighten the bolt.
Torque:
18 lb.ft (25 Nm)
-
Install and tighten the high-pressure fuel pump shield nuts,
Torque:
18 lb.ft (25 Nm)
-
NOTICE:
In stage 4, if the torque required to tighten any
flare nut on the new high-pressure fuel tube reaches or exceeds 37 lb.ft
(50 Nm), then that high pressure fuel tube must be discarded and
replaced with another new high-pressure fuel tube.
NOTE:
Calculate the correct torque wrench setting for the
following torque using the Torque Wrench Adapter Formulas.
NOTE:
Make sure that a new high-pressure fuel tube is installed.
Install the high-pressure fuel tube and bracket nuts,
tighten the high-pressure fuel tube flare nuts and bracket nuts finger
tight.
Torque:
Stage 1:
Tighten the high-pressure fuel tube bracket nuts to, :
89 lb.in (10 Nm)
Stage 2:
Tighten the high-pressure fuel tube flare nuts to, :
62 lb.in (7 Nm)
Stage 3:
Tighten the high-pressure fuel tube flare nuts to, :
89 lb.in (10 Nm)
Stage 4:
Tighten the high-pressure fuel tube flare nuts an additional, :
25°
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-
NOTE:
When removing or installing the fuel injection pump
noise insulator, spreading the openings will reduce the risk of damage.
Install the fuel injection pump noise insulator.
-
Install the intake manifold.
Refer to: Intake Manifold (303-01A Engine - 3.0L EcoBoost, Removal and Installation).
-
Attach the coolant hose retainer.
-
With hybrid engine only, install the harness, then install and tighten the wire harness retaining nut.
Torque:
106 lb.in (12 Nm)
-
Install the cowl panel.
Refer to: Cowl Panel (501-02 Front End Body Panels, Removal and Installation).
-
Connect the battery negative cable.
Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
-
Pressurize the fuel system.
Refer to: Fuel System Pressure Release (310-00A Fuel System - General Information - 3.0L EcoBoost, General Procedures).
Removal
All Vehicles
NOTE:
The fuel pump driver module is located on the
bottom side of the left front floor panel, above the sound insulation
panel...
Removal and Installation
The high-pressure fuel pump drive unit is part of the
right cylinder head and is removed in the right camshaft procedure...
Other information:
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Diagnostic Trouble Code Chart
Module
DTC
Description
Action
ACCM
B11EE:19
A/C Compressor: Circuit Current Above Threshold
GO to Pinpoint Test AJ
ACCM
B11EE:41
A/C Compressor: General Checksum Failure
GO to Pinpoint Test AS
ACCM
B11EE:4B
A/C Compressor: Over Temperature
GO to Pinpoint Test AJ
ACCM
B11EE:92
A/C Compressor: Performance or Incorrect Operation
GO to Pinpoint Test AJ
ACCM
P0562:00
System Voltage Low: No Sub Type Information
GO to Pinpoint Test AJ
ACCM
P0563:00
System Voltage High: No Sub Type Information
GO to Pinpoint Test AJ
ACCM
P0AFA:16
Hybrid/EV Battery System Voltage Low: Circuit Voltage Below Threshold
GO to Pinpoint Test AJ
ACCM
P0AFB:17
Hybrid/EV Battery System Voltage High: Circuit Voltage Above Threshold
GO to Pinpoint Test AJ
ACCM
P0AFB:1C
Hybrid/EV Battery System Voltage High: Circuit Voltage Out of Range
GO to Pinpoint Test AJ
ACCM
U0001:88
High Speed CAN Communication Bus: Bus Off
GO to Pinpoint Test AP
ACCM
U0100:00
Lost Communication with ECM/PCM "A": No Sub Type Information
GO to Pinpoint Test AL
ACCM
U0111:00
Lost Communication With Battery Energy Control Module "A": No Sub Type Information
GO to Pinpoint Test AM
ACCM
U0140:00
Lost Communication With Body Control Module: No Sub Type Information
GO to Pinpoint Test P
ACCM
U3000:04
Control Module: System Internal Failure
GO to Pinpoint Test AS
ACCM
U3000:42
Control Module: General Memory Failure
GO to Pinpoint Test AS
ACCM
U3000:49
Control Module: Internal Electronic Failure
GO to Pinpoint Test AS
BCMC
B3A01:00
A/C Refrigerant Distribution Valve Actuator "C" Control Circuit/Open: No Sub Type Information
GO to Pinpoint Test AV
BCMC
B3A02:00
A/C Refrigerant Distribution Valve Actuator "C" Control Circuit Low: No Sub Type Information
GO to Pinpoint Test AV
BCMC
B3A03:00
A/C Refrigerant Distribution Valve Actuator "C" Control Circuit High: No Sub Type Information
GO to Pinpoint Test AV
BCMC
P2611:00
A/C Refrigerant Distribution Valve "A" Control Circuit/Open: No Sub Type Information
GO to Pinpoint Test AT
BCMC
P2612:00
A/C Refrigerant Distribution Valve "A" Control Circuit Low: No Sub Type Information
GO to Pinpoint Test AT
BCMC
P2613:00
A/C Refrigerant Distribution Valve "A" Control Circuit High: No Sub Type Information
GO to Pinpoint Test AT
BCMC
P2CFC:00
A/C Clutch Control Circuit: No Sub Type Information
GO to Pinpoint Test B
BCMC
P2CFD:00
A/C Clutch Control Circuit Low: No Sub Type Information
GO to Pinpoint Test B
BCMC
P2CFE:00
A/C Clutch Control Circuit: No Sub Type Information
GO to Pinpoint Test B
BCMC
P2E62:00
Engine Coolant Bypass Valve "E" Control Circuit/Open: No Sub Type Information
GO to Pinpoint Test AU
BCMC
P2E63:00
Engine Coolant Bypass Valve "E" Control Circuit Low: No Sub Type Information
GO to Pinpoint Test AU
BCMC
P2E64:00
Engine Coolant Bypass Valve "E" Control Circuit High: No Sub Type Information
GO to Pinpoint Test AU
HVAC
B102E:11
Air Quality Sensor: Circuit Short To Ground
GO to Pinpoint Test Y
HVAC
B102E:15
Air Quality Sensor: Circuit Short To Battery or Open
GO to Pinpoint Test Y
HVAC
B102E:92
Air Quality Sensor: Performance or Incorrect Operation
GO to Pinpoint Test Y
HVAC
B1081:07
Left Temperature Damper Motor: Mechanical Failure
GO to Pinpoint Test G
HVAC
B1081:11
Left Temperature Damper Motor: Circuit Short To Ground
GO to Pinpoint Test G
HVAC
B1081:12
Left Temperature Damper Motor: Circuit Short To Battery
GO to Pinpoint Test G
HVAC
B1081:13
Left Temperature Damper Motor: Circuit Open
GO to Pinpoint Test G
HVAC
B1082:07
Right Temperature Damper Motor: Mechanical Failure
GO to Pinpoint Test H
HVAC
B1082:11
Right Temperature Damper Motor: Circuit Short To Ground
GO to Pinpoint Test H
HVAC
B1082:12
Right Temperature Damper Motor: Circuit Short To Battery
GO to Pinpoint Test H
HVAC
B1082:13
Right Temperature Damper Motor: Circuit Open
GO to Pinpoint Test H
HVAC
B1083:07
Recirculation Damper Motor: Mechanical Failure
GO to Pinpoint Test I
HVAC
B1083:11
Recirculation Damper Motor: Circuit Short To Ground
GO to Pinpoint Test I
HVAC
B1083:12
Recirculation Damper Motor: Circuit Short To Battery
GO to Pinpoint Test I
HVAC
B1083:13
Recirculation Damper Motor: Circuit Open
GO to Pinpoint Test I
HVAC
B1086:07
Air Distribution Damper Motor: Mechanical Failure
GO to Pinpoint Test J
HVAC
B1086:11
Air Distribution Damper Motor: Circuit Short To Ground
GO to Pinpoint Test J
HVAC
B1086:12
Air Distribution Damper Motor: Circuit Short To Battery
GO to Pinpoint Test J
HVAC
B1086:13
Air Distribution Damper Motor: Circuit Open
GO to Pinpoint Test J
HVAC
B10AF:11
Blower Fan Relay: Circuit Short To Ground
GO to Pinpoint Test N
HVAC
B10AF:15
Blower Fan Relay: Circuit Short To Battery or Open
GO to Pinpoint Test N
HVAC
B10AF:15
Blower Fan Relay: Circuit Short To Battery or Open
GO to Pinpoint Test O
HVAC
B10B3:11
Right Panel Air Discharge Temperature: Circuit Short To Ground
GO to Pinpoint Test AA
HVAC
B10B3:15
Right Panel Air Discharge Temperature: Circuit Short To Battery or Open
GO to Pinpoint Test AA
HVAC
B10B4:11
Right Floor Air Discharge Temperature: Circuit Short To Ground
GO to Pinpoint Test AA
HVAC
B10B4:15
Right Floor Air Discharge Temperature: Circuit Short To Battery or Open
GO to Pinpoint Test AA
HVAC
B10B5:11
Left Panel Air Discharge Temperature: Circuit Short To Ground
GO to Pinpoint Test AA
HVAC
B10B5:15
Left Panel Air Discharge Temperature: Circuit Short To Battery or Open
GO to Pinpoint Test AA
HVAC
B10B6:11
Left Floor Air Discharge Temperature: Circuit Short To Ground
GO to Pinpoint Test AA
HVAC
B10B6:15
Left Floor Air Discharge Temperature: Circuit Short To Battery or Open
GO to Pinpoint Test AA
HVAC
B10B7:11
Rear Air Discharge Temperature: Circuit Short To Ground
GO to Pinpoint Test AG
HVAC
B10B7:15
Rear Air Discharge Temperature: Circuit Short To Battery Or Open
GO to Pinpoint Test AG
HVAC
B10B9:12
Blower Control: Circuit Short To Battery
GO to Pinpoint Test N
HVAC
B10B9:14
Blower Control: Circuit Short To Ground or Open
GO to Pinpoint Test N
HVAC
B10BA:12
Rear Blower Control: Circuit Short To Battery
GO to Pinpoint Test AX
HVAC
B10BA:14
Rear Blower Control: Circuit Short To Ground or Open
GO to Pinpoint Test AX
HVAC
B11E3:07
Rear HVAC Damper Motor: Mechanical Failure
GO to Pinpoint Test AG
HVAC
B11E3:11
Rear HVAC Damper Motor: Circuit Short To Ground
GO to Pinpoint Test AG
HVAC
B11E3:12
Rear HVAC Damper Motor: Circuit Short To Battery
GO to Pinpoint Test AG
HVAC
B11E3:13
Rear HVAC Damper Motor: Circuit Open
GO to Pinpoint Test AG
HVAC
B11E4:07
Rear Air Distribution Damper Motor: Mechanical Failure
GO to Pinpoint Test AF
HVAC
B11E4:11
Rear Air Distribution Damper Motor: Circuit Short to Ground
GO to Pinpoint Test AF
HVAC
B11E4:12
Rear Air Distribution Damper Motor: Circuit Short To Battery
GO to Pinpoint Test AF
HVAC
B11E4:13
Rear Air Distribution Damper Motor: Circuit Open
GO to Pinpoint Test AF
HVAC
B11E5:11
Left HVAC Damper Position Sensor: Circuit Short To Ground
GO to Pinpoint Test G
HVAC
B11E5:15
Left HVAC Damper Position Sensor: Circuit Short To Battery or Open
GO to Pinpoint Test G
HVAC
B11E6:11
Right HVAC Damper Position Sensor: Circuit Short To Ground
GO to Pinpoint Test H
HVAC
B11E6:15
Right HVAC Damper Position Sensor: Circuit Short To Battery or Open
GO to Pinpoint Test H
HVAC
B11E7:11
Air Distribution Damper Position Sensor: Circuit Short To Ground
GO to Pinpoint Test J
HVAC
B11E7:15
Air Distribution Damper Position Sensor: Circuit Short To Battery or Open
GO to Pinpoint Test J
HVAC
B11EC:12
Rear HVAC Blower Control Input: Circuit Short To Battery
GO to Pinpoint Test AD
HVAC
B11EC:14
Rear HVAC Blower Control Input: Circuit Short To Ground or Open
GO to Pinpoint Test AD
HVAC
B11F0:11
Air Intake Damper Position Sensor: Circuit Short To Ground
GO to Pinpoint Test I
HVAC
B11F0:15
Air Intake Damper Position Sensor: Circuit Short To Battery or Open
GO to Pinpoint Test I
HVAC
B1364:07
Left Rear Temperature Damper Motor: Mechanical Failure
GO to Pinpoint Test AH
HVAC
B1364:11
Left Rear Temperature Damper Motor: Circuit Short To Ground
GO to Pinpoint Test AH
HVAC
B1364:12
Left Rear Temperature Damper Motor: Circuit Short To Battery
GO to Pinpoint Test AH
HVAC
B1364:13
Left Rear Temperature Damper Motor: Circuit Open
GO to Pinpoint Test AH
HVAC
B1379:11
Rear Cabin Temperature Sensor: Circuit Short To Ground
GO to Pinpoint Test BB
HVAC
B1379:15
Rear Cabin Temperature Sensor: Circuit Short To Battery or Open
GO to Pinpoint Test BB
HVAC
B14D3:11
Left Rear Panel Discharge Sensor: Circuit Short To Ground
GO to Pinpoint Test BA
HVAC
B14D3:15
Left Rear Panel Discharge Sensor: Circuit Short To Battery or Open
GO to Pinpoint Test BA
HVAC
B14D4:11
Left Rear Floor Discharge Sensor: Circuit Short To Ground
GO to Pinpoint Test BA
HVAC
B14D4:15
Left Rear Floor Discharge Sensor: Circuit Short To Battery or Open
GO to Pinpoint Test BA
HVAC
B1580:11
Console Airflow Shut Off Door Position Sensor: Circuit Short To Ground
GO to Pinpoint Test AZ
HVAC
B1580:15
Console Airflow Shut Off Door Position Sensor: Circuit Short To Battery or Open
GO to Pinpoint Test AZ
HVAC
B1581:07
Console Airflow Shut Off Door Damper Motor: Mechanical Failure
GO to Pinpoint Test AZ
HVAC
B1581:11
Console Airflow Shut Off Door Damper Motor: Circuit Short To Ground
GO to Pinpoint Test AZ
HVAC
B1581:12
Console Airflow Shut Off Door Damper Motor: Circuit Short To Battery
GO to Pinpoint Test AZ
HVAC
B1581:13
Console Airflow Shut Off Door Damper Motor: Circuit Open
GO to Pinpoint Test AZ
HVAC
B1582:11
Left Panel Discharge Sensor #3: Circuit Short To Ground
GO to Pinpoint Test BA
HVAC
B1582:15
Left Panel Discharge Sensor #3: Circuit Short To Battery or Open
GO to Pinpoint Test BA
HVAC
B158C:11
Air Distribution Damper Position Sensor #3: Circuit Short To Ground
GO to Pinpoint Test AF
HVAC
B158C:15
Air Distribution Damper Position Sensor #3: Circuit Short To Battery or Open
GO to Pinpoint Test AF
HVAC
B158F:11
Left HVAC Damper Position Sensor #3: Circuit Short To Ground
GO to Pinpoint Test AH
HVAC
B158F:15
Left HVAC Damper Position Sensor #3: Circuit Short To Battery or Open
GO to Pinpoint Test AH
HVAC
B159B:11
Cabin Temperature Sensor #3: Circuit Short To Ground
GO to Pinpoint Test BB
HVAC
B159B:15
Cabin Temperature Sensor #3: Circuit Short To Battery or Open
GO to Pinpoint Test BB
HVAC
B159E:07
Air Distribution Damper Motor #3: Mechanical Failure
GO to Pinpoint Test AF
HVAC
B159E:11
Air Distribution Damper Motor #3: Circuit Short To Ground
GO to Pinpoint Test AF
HVAC
B159E:12
Air Distribution Damper Motor #3: Circuit Short To Battery
GO to Pinpoint Test AF
HVAC
B159E:13
Air Distribution Damper Motor #3: Circuit Open
GO to Pinpoint Test AF
HVAC
B1A61:11
Cabin Temperature Sensor: Circuit Short To Ground
GO to Pinpoint Test E
HVAC
B1A61:15
Cabin Temperature Sensor: Circuit Short To Battery or Open
GO to Pinpoint Test E
HVAC
B1A63:11
Right Solar Sensor: No Sub Type Information
GO to Pinpoint Test Z
HVAC
B1A63:15
Right Solar Sensor: Circuit Short To Battery or Open
GO to Pinpoint Test Z
HVAC
B1A64:11
Left Solar Sensor: No Sub Type Information
GO to Pinpoint Test Z
HVAC
B1A64:15
Left Solar Sensor: Circuit Short To Battery or Open
GO to Pinpoint Test Z
HVAC
B1A69:11
Humidity Sensor: Circuit Short To Ground
GO to Pinpoint Test E
HVAC
B1A69:15
Humidity Sensor: Circuit Short To Battery or Open
GO to Pinpoint Test E
HVAC
B1B71:11
Evaporator Temperature Sensor: Circuit Short To Ground
GO to Pinpoint Test F
HVAC
B1B71:15
Evaporator Temperature Sensor: Circuit Short To Battery or Open
GO to Pinpoint Test F
HVAC
B1B7D:11
Rear Air Distribution Actuator: Circuit Short to Ground
GO to Pinpoint Test AF
HVAC
B1B7D:15
Rear Air Distribution Actuator: Circuit Short To Battery or Open
GO to Pinpoint Test AF
HVAC
C1B14:11
Sensor Supply Voltage A: Circuit Short to Ground
GO to Pinpoint Test AC
HVAC
C1B14:12
Sensor Supply Voltage A: Circuit Short to Battery
GO to Pinpoint Test AC
HVAC
P24AE:09
Particulate Matter Sensor Circuit: Component Failure
GO to Pinpoint Test AW
HVAC
P24AE:8F
Particulate Matter Sensor Circuit: Erratic
GO to Pinpoint Test AW
HVAC
P24AE:92
Particulate Matter Sensor Circuit: Performance or Incorrect Operation
GO to Pinpoint Test AW
HVAC
U0140:00
Lost Communication With Body Control Module: No Sub Type Information
GO to Pinpoint Test P
HVAC
U0155:00
Lost Communication With Instrument Panel Cluster (IPC) Control Module: No Sub-Type Information
GO to Pinpoint Test Q
HVAC
U0165:00
Lost Communication With HVAC Control Module - Rear: No Sub Type Information
GO to Pinpoint Test S
HVAC
U0249:00
Lost Communication With Entertainment Control Module -Rear "B": No Sub Type Information
GO to Pinpoint Test T
HVAC
U0253:00
Lost Communication With Accessory Protocol Interface Module: No Sub Type Information
GO to Pinpoint Test V
HVAC
U025D:00
Lost Communication With Front Controls Interface Module "B": No Sub Type Information
GO to Pinpoint Test W
HVAC
U0401:00
Invalid Data Received from ECM/PCM A: No Sub-Type Information
GO to Pinpoint Test AQ
HVAC
U0401:82
Invalid Data Received from ECM/PCM A: Alive / Sequence Counter Incorrect / Not Updated
GO to Pinpoint Test AQ
HVAC
U0422:68
Invalid Data Received from Body Control Module: Event Information
GO to Pinpoint Test AQ
HVAC
U0422:81
Invalid Data Received from Body Control Module: Invalid Serial Data Received
GO to Pinpoint Test AQ
HVAC
U0452:00
Invalid Data Received From Restraints Control Module: No Sub Type Information
GO to Pinpoint Test AQ
HVAC
U054A:68
Invalid Data Received From Entertainment Control Module-Rear "B": Event Information
GO to Pinpoint Test AQ
HVAC
U055E:68
Invalid Data Received From Front Controls Interface Module "B": Event Information
GO to Pinpoint Test AQ
HVAC
U1000:00
Solid State Driver Protection Active -Driver Disabled: No Sub Type Information
GO to Pinpoint Test X
HVAC
U2024:51
Control Module Cal-Config Data: Not Programmed
GO to Pinpoint Test AR
HVAC
U2100:00
Initial Configuration Not Complete: No Sub Type Information
GO to Pinpoint Test AR
HVAC
U3000:49
Control Module: Internal Electronic Failure
GO to Pinpoint Test AS
HVAC
U3003:16
Battery Voltage: Circuit Voltage Below Threshold
GO to Pinpoint Test AN
HVAC
U3003:17
Battery Voltage: Circuit Voltage Above Threshold
GO to Pinpoint Test AO
PCM
P0532:00
A/C Refrigerant Pressure Sensor A Circuit Low: No Sub Type Information
GO to Pinpoint Test A
PCM
P0533:00
A/C Refrigerant Pressure Sensor A Circuit High: No Sub Type Information
GO to Pinpoint Test A
PCM
P0645:00
A/C Clutch Relay Control Circuit: No Sub Type Information
GO to Pinpoint Test B
PCM
P06A0:00
Variable Compressor Control Circuit: No Sub Type Information
GO to Pinpoint Test C
PCM
P1464:00
A/C Demand Out Of Self Test Range: No Sub Type Information
GO to Pinpoint Test M
PCM
P193E:00
A/C Clutch Request Signal: No Sub Type Information
GO to Pinpoint Test AB
PCM
P2183:00
Engine Coolant Temperature Sensor 2: Circuit Range/Performance
GO to Pinpoint Test BC
PCM
P2184:00
Engine Coolant Temperature Sensor 2: Circuit Low
GO to Pinpoint Test BC
PCM
P2185:00
Engine Coolant Temperature Sensor 2: Circuit High
GO to Pinpoint Test BC
PCM
P2186:00
Engine Coolant Temperature Sensor 2: Circuit Intermittent/Erratic
GO to Pinpoint Test BC
PCM
P2600:00
Coolant Pump "A" Control Circuit/Open: No Sub Type Information
GO to Pinpoint Test D
PCM
P2601:00
Coolant Pump "A" Control Circuit Performance/Stuck Off: No Sub Type Information
GO to Pinpoint Test D
PCM
P2602:00
Coolant Pump "A" Control Circuit Low: No Sub Type Information
GO to Pinpoint Test D
PCM
P2603:00
Coolant Pump "A" Control Circuit High: No Sub Type Information
GO to Pinpoint Test D
PCM
P26BE:00
Engine Coolant Bypass Valve "D" Control Circuit Low: No Sub Type Information
GO to Pinpoint Test BH
PCM
P26BF:00
Engine Coolant Bypass Valve "D" Control Circuit High: No Sub Type Information
GO to Pinpoint Test BH
RHVAC
B10B8:63
Push Buttons: Circuit / Component Protection Time-Out
GO to Pinpoint Test AI
RHVAC
U0140:00
Lost Communication With Body Control Module: No Sub Type Information
GO to Pinpoint Test P
RHVAC
U0164:00
Lost Communication With HVAC Control Module: No Sub Type Information
GO to Pinpoint Test R
RHVAC
U0247:00
Lost Communication With Seat Control Module "F": No Sub Type Information
GO to Pinpoint Test U
RHVAC
U0422:68
Invalid Data Received From Body Control Module: Event Information
GO to Pinpoint Test AQ
RHVAC
U3000:41
Control Module: General Checksum Failure
GO to Pinpoint Test AS
RHVAC
U3000:42
Control Module: General Memory Failure
GO to Pinpoint Test AS
RHVAC
U3003:16
Battery Voltage: Circuit Voltage Below Threshold
GO to Pinpoint Test AN
RHVAC
U3003:17
Battery Voltage: Circuit Voltage Above Threshold
GO to Pinpoint Test AO
SOBDMC
P01EB:96
Engine Coolant Heater "A" Control Circuit Performance: Component Internal Failure
GO to Pinpoint Test AK
SOBDMC
P0531:00
A/C Refrigerant Pressure Sensor "A" Circuit Range/Performance: No Sub Type Information
GO to Pinpoint Test A
SOBDMC
P0534:00
A/C Refrigerant Charge Loss: No Sub Type Information
GO to Pinpoint Test A
SOBDMC
P0D6D:00
A/C Compressor Motor Voltage "A" Low: No Sub Type Information
GO to Pinpoint Test AJ
SOBDMC
P0D6F:00
A/C Compressor Motor Current High: No Sub Type Information
GO to Pinpoint Test AJ
SOBDMC
P0D71:00
A/C Compressor Control Module Internal Temperature Sensor Performance: No Sub Type Information
GO to Pinpoint Test AJ
SOBDMC
P2611:00
A/C Refrigerant Distribution Valve "A" Control Circuit/Open: No Sub Type Information
GO to Pinpoint Test AT
SOBDMC
P2612:00
A/C Refrigerant Distribution Valve "A" Control Circuit Low: No Sub Type Information
GO to Pinpoint Test AT
SOBDMC
P2613:00
A/C Refrigerant Distribution Valve "A" Control Circuit High: No Sub Type Information
GO to Pinpoint Test AT
SOBDMC
P26FD:00
A/C Compressor Internal Control Module Performance: No Sub Type Information
GO to Pinpoint Test AJ
SOBDMC
P2D41:00
A/C Compressor Motor Voltage "B" Performance: No Sub Type Information
GO to Pinpoint Test AJ
SOBDMC
P2D42:00
A/C Compressor Motor Voltage "B" Low: No Sub Type Information
GO to Pinpoint Test AJ
SOBDMC
P2D44:00
A/C Compressor Motor Performance: No Sub Type Information
GO to Pinpoint Test AJ
SOBDMC
P2DA4:00
Coolant Heater "A" Internal Control Module Performance: No Sub Type Information
GO to Pinpoint Test AK
SOBDMC
P2DA5:00
Coolant Heater "A" Supply Voltage Circuit: No Sub Type Information
GO to Pinpoint Test AK
SOBDMC
P2DA6:00
Coolant Heater "A" Over Temperature: No Sub Type Information
GO to Pinpoint Test AK
SOBDMC
P2DA7:00
Coolant Heater "A" Internal Control Module Control Module System Voltage: No Sub Type Information
GO to Pinpoint Test AK
SOBDMC
P2E62:00
Engine Coolant Bypass Valve "E" Control Circuit/Open: No Sub Type Information
GO to Pinpoint Test AU
SOBDMC
P2E63:00
Engine Coolant Bypass Valve "E" Control Circuit Low: No Sub Type Information
GO to Pinpoint Test AU
SOBDMC
P2E64:00
Engine Coolant Bypass Valve "E" Control Circuit High: No Sub Type Information
GO to Pinpoint Test AU
SOBDMC
U069E:81
Lost Communication With Coolant Heater "A": Invalid Serial Data Received
GO to Pinpoint Test AK
SOBDMC
U069E:87
Lost Communication With Coolant Heater "A": Missing Messages
GO to Pinpoint Test AK
Global Customer Symptom Code (GCSC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...
Special Tool(s) /
General Equipment
205-153
(T80T-4000-W)
Handle
303-1246Engine Spreader BarTKIT-2006UF-FLMTKIT-2006UF-ROW
303-1247VCT Spark Plug Tube Seal Remover and InstallerTKIT-2006UF-FLMTKIT-2006UF-ROW
303-1248Camshaft holding toolsTKIT-2006UF-FLMTKIT-2006UF-ROW
303-1634Lift Eyes (2)TKIT-2014D-ROW3TKIT-2014D-FL_ROW
303-1696Camshaft holding fixture
303-409
(T92C-6700-CH)
Remover, Crankshaft SealTKIT-1992-FH/FMH/FLMHTKIT-1993-LMH/MH
Floor Crane
Mounting Stand
Plastic Scraper
Flat-Bladed Screwdriver
Materials
Name
Specification
Motorcraft® Silicone Gasket RemoverZC-30-A
-
Motorcraft® Metal Surface Prep WipesZC-31-B
-
Motorcraft® Metal Brake Parts CleanerPM-4-A, PM-4-B
-
NOTICE:
During engine repair procedures, cleanliness is extremely
important...