Lincoln Aviator: Engine System - General Information / General Procedures - Piston Selection
Check
NOTE:
Refer to the appropriate Section 303-01 for the specifications.
-
NOTE:
The cylinder bore must be within the specifications for taper and out-of-round before fitting a piston.
-
Measure the cylinder bore in 2 directions.
-
Select a piston size based on the cylinder bore.
-
NOTE:
For precision fit, new pistons are divided into 3
categories within each size range based on their relative position
within the range. A paint spot or specific size grade on a new piston
indicates the position within the size range.
Choose the piston with the correct paint color or specific size grade.
Special Tool(s) /
General Equipment
Feeler Gauge
Check
NOTE:
Refer to the appropriate Section 303-01 for the specification.
NOTE:
Use care when fitting piston rings to avoid possible damage to the piston ring or the cylinder bore...
Special Tool(s) /
General Equipment
Plastic Scraper
Nylon Bristle Disk
Plastic Razor Blade
Lint-Free Towel
Isopropyl Alcohol – 90 Percent Minimum
Materials
Name
Specification
Motorcraft® Silicone Gasket RemoverZC-30-A
-
Motorcraft® Metal Surface Prep WipesZC-31-B
-
Motorcraft® Engine Shampoo and DegreaserZC-20
ESR-M14P3-A
Motorcraft® Metal Brake Parts CleanerPM-4-A, PM-4-B
-
Cleaning
NOTICE:
This procedure is only to be used on the sealing surfaces of
metal components...
Other information:
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Diagnostic Trouble Code Chart
Module
DTC
Description
Action
PCM
P0087:00
Fuel Rail/System Pressure - Too Low (Bank 1): No Sub Type Information
GO to Pinpoint Test DD
PCM
P0088:00
Fuel Rail/System Pressure - Too High (Bank 1): No Sub Type Information
GO to Pinpoint Test DD
PCM
P0181:00
Fuel Temperature Sensor A Circuit Range/Performance: No Sub Type Information
GO to Pinpoint Test DD
PCM
P0182:00
Fuel Temperature Sensor A Circuit Low: No Sub Type Information
GO to Pinpoint Test DD
PCM
P0183:00
Fuel Temperature Sensor A Circuit High: No Sub Type Information
GO to Pinpoint Test DD
PCM
P018B:00
Fuel Pressure Sensor B Circuit Range/Performance: No Sub Type Information
GO to Pinpoint Test DD
PCM
P018C:00
Fuel Pressure Sensor B Circuit Low: No Sub Type Information
GO to Pinpoint Test DD
PCM
P018D:00
Fuel Pressure Sensor B Circuit High: No Sub Type Information
GO to Pinpoint Test DD
PCM
P0192:00
Fuel Rail Pressure Sensor Circuit Low (Bank 1): No Sub Type Information
GO to Pinpoint Test DD
PCM
P0193:00
Fuel Rail Pressure Sensor Circuit High (Bank 1): No Sub Type Information
GO to Pinpoint Test DD
Global Customer Symptom Code (GCSC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Diagnostic Trouble Code Chart
Module
DTC
Description
Action
IPMB
B1303:13
Park Assist Switch:Circuit Open
GO to Pinpoint Test D
IPMB
B1303:9E
Park Assist Switch:Stuck On
GO to Pinpoint Test D
IPMB
B1B36:08
Right Front Outer Sensor:Bus Signal/Message Failure
GO to Pinpoint Test I
IPMB
B1B36:96
Right Front Outer Sensor: Component Internal Failure
GO to Pinpoint Test N
IPMB
B1B36:98
Right Front Outer Sensor:Component Or System Over Temperature
GO to Pinpoint Test O
IPMB
B1B38:08
Right Front Inner Sensor:Bus Signal/Message Failure
GO to Pinpoint Test J
IPMB
B1B38:96
Right Front Inner Sensor: Component Internal Failure
GO to Pinpoint Test N
IPMB
B1B38:98
Right Front Inner Sensor:Component Or System Over Temperature
GO to Pinpoint Test O
IPMB
B1B40:08
Left Front Outer Sensor:Bus Signal/Message Failure
GO to Pinpoint Test K
IPMB
B1B40:96
Left Front Outer Sensor: Component Internal Failure
GO to Pinpoint Test N
IPMB
B1B40:98
Left Front Outer Sensor:Component Or System Over Temperature
GO to Pinpoint Test O
IPMB
B1B42:08
Left Front Inner Sensor:Bus Signal/Message Failure
GO to Pinpoint Test L
IPMB
B1B42:96
Left Front Inner Sensor: Component Internal Failure
GO to Pinpoint Test N
IPMB
B1B42:98
Left Front Inner Sensor:Component Or System Over Temperature
GO to Pinpoint Test O
IPMB
B1B44:08
Right Rear Outer Sensor:Bus Signal/Message Failure
GO to Pinpoint Test E
IPMB
B1B44:96
Right Rear Outer Sensor: Component Internal Failure
GO to Pinpoint Test M
IPMB
B1B44:98
Right Rear Outer Sensor:Component Or System Over Temperature
GO to Pinpoint Test P
IPMB
B1B46:08
Right Rear Inner Sensor:Bus Signal/Message Failure
GO to Pinpoint Test F
IPMB
B1B46:96
Right Rear Inner Sensor: Component Internal Failure
GO to Pinpoint Test M
IPMB
B1B46:98
Right Rear Inner Sensor:Component Or System Over Temperature
GO to Pinpoint Test P
IPMB
B1B48:08
Left Rear Outer Sensor:Bus Signal/Message Failure
GO to Pinpoint Test G
IPMB
B1B48:96
Left Rear Outer Sensor: Component Internal Failure
GO to Pinpoint Test M
IPMB
B1B48:98
Left Rear Outer Sensor:Component Or System Over Temperature
GO to Pinpoint Test P
IPMB
B1B50:08
Left Rear Inner Sensor:Bus Signal/Message Failure
GO to Pinpoint Test H
IPMB
B1B50:96
Left Rear Inner Sensor: Component Internal Failure
GO to Pinpoint Test M
IPMB
B1B50:98
Left Rear Inner Sensor:Component Or System Over Temperature
GO to Pinpoint Test P
IPMB
B1B57:11
Front Sensors Power Circuit: Circuit Short To Ground
GO to Pinpoint Test B
IPMB
B1B58:11
Rear Sensors Power Circuit: Circuit Short To Ground
GO to Pinpoint Test C
IPMB
U0428:00
Invalid Data Received From Steering Angle Sensor Module:No Sub Type Information
GO to Pinpoint Test Z
PAM
B1303:13
Park Assist Switch:Circuit Open
GO to Pinpoint Test D
PAM
B1303:9E
Park Assist Switch:Stuck On
GO to Pinpoint Test D
PAM
B1B36:08
Right Front Outer Sensor:Bus Signal/Message Failure
GO to Pinpoint Test I
PAM
B1B36:1F
Right Front Outer Sensor:Circuit Intermittent
GO to Pinpoint Test I
PAM
B1B36:31
Right Front Outer Sensor:No Signal
GO to Pinpoint Test I
PAM
B1B36:96
Right Front Outer Sensor: Component Internal Failure
GO to Pinpoint Test N
PAM
B1B36:98
Right Front Outer Sensor:Component Or System Over Temperature
GO to Pinpoint Test O
PAM
B1B38:08
Right Front Inner Sensor:Bus Signal/Message Failure
GO to Pinpoint Test J
PAM
B1B38:1F
Right Front Inner Sensor:Circuit Intermittent
GO to Pinpoint Test J
PAM
B1B38:31
Right Front Inner Sensor:No Signal
GO to Pinpoint Test J
PAM
B1B38:96
Right Front Inner Sensor: Component Internal Failure
GO to Pinpoint Test N
PAM
B1B38:98
Right Front Inner Sensor:Component Or System Over Temperature
GO to Pinpoint Test O
PAM
B1B40:08
Left Front Outer Sensor:Bus Signal/Message Failure
GO to Pinpoint Test K
PAM
B1B40:1F
Left Front Outer Sensor:Circuit Intermittent
GO to Pinpoint Test K
PAM
B1B40:31
Left Front Outer Sensor:No Signal
GO to Pinpoint Test K
PAM
B1B40:96
Left Front Outer Sensor: Component Internal Failure
GO to Pinpoint Test N
PAM
B1B40:98
Left Front Outer Sensor:Component Or System Over Temperature
GO to Pinpoint Test O
PAM
B1B42:08
Left Front Inner Sensor:Bus Signal/Message Failure
GO to Pinpoint Test L
PAM
B1B42:1F
Left Front Inner Sensor:Circuit Intermittent
GO to Pinpoint Test L
PAM
B1B42:31
Left Front Inner Sensor:No Signal
GO to Pinpoint Test L
PAM
B1B42:96
Left Front Inner Sensor: Component Internal Failure
GO to Pinpoint Test N
PAM
B1B42:98
Left Front Inner Sensor:Component Or System Over Temperature
GO to Pinpoint Test O
PAM
B1B44:08
Right Rear Outer Sensor:Bus Signal/Message Failure
GO to Pinpoint Test E
PAM
B1B44:1F
Right Rear Outer Sensor:Circuit Intermittent
GO to Pinpoint Test E
PAM
B1B44:31
Right Rear Outer Sensor:No Signal
GO to Pinpoint Test E
PAM
B1B44:96
Right Rear Outer Sensor: Component Internal Failure
GO to Pinpoint Test M
PAM
B1B44:98
Right Rear Outer Sensor:Component Or System Over Temperature
GO to Pinpoint Test P
PAM
B1B46:08
Right Rear Inner Sensor:Bus Signal/Message Failure
GO to Pinpoint Test F
PAM
B1B46:1F
Right Rear Inner Sensor:Circuit Intermittent
GO to Pinpoint Test F
PAM
B1B46:31
Right Rear Inner Sensor:No Signal
GO to Pinpoint Test F
PAM
B1B46:96
Right Rear Inner Sensor: Component Internal Failure
GO to Pinpoint Test M
PAM
B1B46:98
Right Rear Inner Sensor:Component Or System Over Temperature
GO to Pinpoint Test P
PAM
B1B48:08
Left Rear Outer Sensor:Bus Signal/Message Failure
GO to Pinpoint Test G
PAM
B1B48:1F
Left Rear Outer Sensor:Circuit Intermittent
GO to Pinpoint Test G
PAM
B1B48:31
Left Rear Outer Sensor:No Signal
GO to Pinpoint Test G
PAM
B1B48:96
Left Rear Outer Sensor: Component Internal Failure
GO to Pinpoint Test M
PAM
B1B48:98
Left Rear Outer Sensor:Component Or System Over Temperature
GO to Pinpoint Test P
PAM
B1B50:08
Left Rear Inner Sensor:Bus Signal/Message Failure
GO to Pinpoint Test H
PAM
B1B50:1F
Left Rear Inner Sensor:Circuit Intermittent
GO to Pinpoint Test H
PAM
B1B50:31
Left Rear Inner Sensor:No Signal
GO to Pinpoint Test H
PAM
B1B50:96
Left Rear Inner Sensor: Component Internal Failure
GO to Pinpoint Test M
PAM
B1B50:98
Left Rear Inner Sensor:Component Or System Over Temperature
GO to Pinpoint Test P
PAM
B1B57:11
Front Sensors Power Circuit: Circuit Short To Ground
GO to Pinpoint Test B
PAM
B1B58:11
Rear Sensors Power Circuit: Circuit Short To Ground
GO to Pinpoint Test C
PAM
U0100:00
Lost Communication With ECM/PCM "A": No Sub Type Information
GO to Pinpoint Test R
PAM
U0121:00
Lost Communication With Anti-Lock Brake System (ABS) Control Module: No Sub Type Information
GO to Pinpoint Test S
PAM
U0131:00
Lost Communication With Power Steering Control Module: No Sub-Type Information
GO to Pinpoint Test T
PAM
U0138:00
Lost Communication with All Terrain Control Module:No Sub Type Information
GO to Pinpoint Test U
PAM
U0140:00
Lost Communication With Body Control Module: No Sub Type Information
GO to Pinpoint Test V
PAM
U0146:00
Lost Communication With Gateway "A": No Sub Type Information
GO to Pinpoint Test W
PAM
U0155:00
Lost Communication With Instrument Panel Cluster (IPC) Control Module: No Sub Type Information
GO to Pinpoint Test X
PAM
U0164:00
Lost Communication With HVAC Control Module: No Sub Type Information
GO to Pinpoint Test Y
PAM
U0212:00
Lost Communication With Steering Column Control Module: No Sub Type Information
GO to Pinpoint Test AB
PAM
U0252:00
Lost Communication With Lighting Control Module- Rear "B": No Sub Type Information
GO to Pinpoint Test AC
PAM
U0293:00
Lost Communication with Hybrid/EV Powertrain Control Module:No Sub Type Information
GO to Pinpoint Test R
PAM
U0300:57
Internal Control Module Software Incompatibility:Invalid/Incompatible Software Component
GO to Pinpoint Test AG
PAM
U0401:00
Invalid Data Received from ECM/PCM A:No Sub Type Information
GO to Pinpoint Test R
PAM
U0415:00
Invalid Data Received from Anti-Lock Brake System (ABS) Control Module "A":No Sub Type Information
GO to Pinpoint Test S
PAM
U0420:00
Invalid Data Received from Power Steering Control Module "A":No Sub Type Information
GO to Pinpoint Test T
PAM
U0422:00
Invalid Data Received From Body Control Module:No Sub Type Information
GO to Pinpoint Test V
PAM
U0423:82
Invalid Data Received from Instrument Panel
Cluster Control Module:Alive/Sequence Counter Incorrect/Not Updated
GO to Pinpoint Test X
PAM
U0424:00
Invalid Data Received From HVAC Control Module:No Sub Type Information
GO to Pinpoint Test Y
PAM
U0424:82
Invalid Data Received From HVAC Control Module:Alive/Sequence Counter Incorrect/Not Updated
GO to Pinpoint Test Y
PAM
U0485:82
Invalid Data Received From Radio:Alive/Sequence Counter Incorrect/Not Updated
GO to Pinpoint Test AA
PAM
U0553:82
Invalid Data Received From Lighting Control
Module-Rear "B":Alive/Sequence Counter Incorrect/Not Updated
GO to Pinpoint Test AC
PAM
U0554:00
Invalid Data Received From Accessory Protocol Interface Module:No Sub Type Information
GO to Pinpoint Test AD
PAM
U0554:82
Invalid Data Received From Accessory
Protocol Interface Module:Alive/Sequence Counter Incorrect/Not Updated
GO to Pinpoint Test AD
PAM
U0594:00
Invalid Data Received From Hybrid/EV Powertrain Control Module:No Sub Type Information
GO to Pinpoint Test R
PAM
U1000:00
Solid State Driver Protection Active -Driver Disabled:No Sub Type Information
GO to Pinpoint Test AE
PAM
U2024:41
Control Module Cal-Config Data:General Checksum Failure
GO to Pinpoint Test AF
PAM
U2100:00
Initial Configuration Not Complete:No Sub Type Information
GO to Pinpoint Test AF
PAM
U2101:00
Control Module Configuration Incompatible:No Sub Type Information
GO to Pinpoint Test AF
PAM
U3000:44
Control Module:Data Memory Failure
GO to Pinpoint Test AG
PAM
U3000:45
Control Module:Program Memory Failure
GO to Pinpoint Test AG
PAM
U3000:46
Control Module:Calibration/Parameter Memory Failure
GO to Pinpoint Test AG
PAM
U3000:49
Control Module:Internal Electronic Failure
GO to Pinpoint Test AG
Symptom Chart(s)
Symptom Chart: Parking Aid
Condition
Possible Sources
Actions
A module does not communicate with the diagnostic scan tool
Fuse
Wiring, terminals or connectors
PAM
IPMB
REFER to: Communications Network (418-00 Module Communications Network, Diagnosis and Testing)...