Lincoln Aviator: Body Closures / General Procedures - Rear Door Alignment
Adjustment
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
LH side shown, RH side similar.
All alignments
-
Open the rear door.
-
Remove the bolts and the striker assembly.
Torque:
18 lb.ft (25 Nm)
Rear door in and out, up and down alignment
-
Loosen the bolts to permit movement of the door.
Loosen:
:
2 turn(s)
-
Adjust the door as required.
-
Tighten the bolts.
Torque:
35 lb.ft (48 Nm)
Rear door fore, aft and tilt alignment
-
Depower the SRS.
Refer to: Supplemental Restraint System (SRS) Depowering (501-20B Supplemental Restraint System, General Procedures).
-
Remove the front seatbelt retractor and pretensioner.
Refer to: Front Seatbelt Retractor and Pretensioner (501-20A Seatbelt Systems, Removal and Installation).
-
Open the front door.
-
Pull and remove the foam.
-
Loosen the nuts to permit movement of the door.
Loosen:
:
2 turn(s)
-
Carefully close the rear door.
-
Loosen the bolt to permit movement of the door.
Loosen:
:
2 turn(s)
-
Carefully close the front door.
-
Adjust the door as required.
-
Carefully open the front door.
-
Carefully open the rear door.
-
Tighten the nuts.
Torque:
26 lb.ft (35 Nm)
-
Install the foam.
-
Tighten the bolt.
Torque:
89 lb.in (10 Nm)
-
Install the front seatbelt retractor and pretensioner.
Refer to: Front Seatbelt Retractor and Pretensioner (501-20A Seatbelt Systems, Removal and Installation).
-
Repower the SRS.
Refer to: Supplemental Restraint System (SRS) Repowering (501-20B Supplemental Restraint System, General Procedures).
-
Check the active restraint system for correct operation.
Refer to: Seatbelt Systems (501-20A Seatbelt Systems, Diagnosis and Testing).
All alignments
-
Install the striker assembly.
Torque:
18 lb.ft (25 Nm)
-
Loosen the bolts to permit movement of the striker assembly.
Loosen:
:
2 turn(s)
-
Tighten the bolts.
Torque:
18 lb.ft (25 Nm)
-
Inspect the body-to-rear door alignment.
Initialization
Disconnect the battery or remove the RGTM fuse(s).
Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures)...
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
LH side shown, RH side similar.
Open the door...
Other information:
Removal
WARNING:
The following procedure prescribes critical repair steps
required for correct restraint system operation during a crash. Follow
all notes and steps carefully. Failure to follow step instructions may
result in incorrect operation of the restraint system and increases the
risk of serious personal injury or death in a crash...
Special Tool(s) /
General Equipment
6.5 mm Drill Bit
Resistance Spotwelding Equipment
Rivet Gun
Self-Piercing Rivet (SPR) Remover/Installer
Belt Sander
Torx Bit Socket
Hot Air Gun
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B
-
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Removal
WARNING:
Electric vehicles damaged by a crash may have compromised
high voltage safety systems and present a potential high voltage
electrical shock hazard...