Lincoln Aviator: Electrical / Instrumentation and Warning Systems
Special Tool(s) /
General Equipment
Hose Clamp(s)
Hose Clamp Remover/Installer
Removal
NOTE:
Removal steps in this procedure may contain installation details...
Other information:
For recommended metal repair guidelines and recommendations, refer to the following illustrations and: For additional information, refer to: Specifications (501-25 Body Repairs - General Information, Specifications).
Steel Type Legend
Item
Steel Type
Color
1
Mild Steel
Yellow
2
Bake Hardened Steel (BH)
Light Blue
3
Solid Solution Strength
Pink
4
High Strength Low Alloy (HSLA)
Dark Blue
5
Dual Phase (DP) 500, 600 Class Steel
Green
6
Dual Phase (DP) 700, 800, 900, 1000 Class Steel
Fuchsia
7
Laminate Steel
Teal
8
Ultra High Strength Steel (UHSS) Martensitic, Boron
Red
9
Transformation Induced Plasticity Steel (TRIP)
Gold
10
Aluminum
Purple
Front Structure
Item
Description
Steel Type
1
Radiator support
Magnesium alloy
2
Bracket
High-Strength Low Alloy (HSLA) 350 steel
3
Bracket
Aluminum alloy
4
Suspension housing
Aluminum alloy
5
Reinforcement
High-Strength Low Alloy (HSLA) 350 steel
6
Reinforcement
Boron and Dual Phase (DP) 600 steel
7
Reinforcement
Boron and Dual Phase (DP) 600 steel
8
Bracket
Aluminum alloy
9
Side member assembly
Aluminum alloy
10
Fender apron tube
Dual Phase (DP) 800 steel
Front Bumper
Item
Description
Steel Type
1
Bumper assembly
High strength aluminum
Dash Panel and Front Fenders
Item
Description
Steel Type
1
Crossmember
Boron steel
2
Dash panel
Mild steel
3
Cowl top panel
Mild steel
4
Reinforcement
Dual Phase (DP) 800 steel
5
Front crossmemembr extension
Dual Phase (DP) 600 steel
6
Reinforcement
Dual Phase (DP) 800 steel
7
Fender assembly (LH/RH)
Bake Hardened (BH) 210 steel
8
Bracket
Mild steel
Body Side Inner Panels
NOTE:
Left hand (LH) side shown, right hand (RH) side similar...
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Diagnostic Trouble Code Chart
Module
DTC
Description
Action
DCDC
P0A94:4B
DC/DC Converter "A" Performance: Over Temperature
GO to Pinpoint Test C
DCDC
P0D32:00
DC/DC Converter Over Temperature: No Sub Type Information
GO to Pinpoint Test C
DCDC
P0E56:00
DC/DC Converter Input Voltage Too Low: No Sub Type Information
GO to Pinpoint Test D
DCDC
P0E56:13
DC/DC Converter Input Voltage Too Low: Circuit Open
GO to Pinpoint Test D
DCDC
P0E57:00
DC/DC Converter Input Voltage Too High: No Sub Type Information
GO to Pinpoint Test E
DCDC
U0100:00
Lost Communication With ECM/PCM "A": No Sub Type Information
GO to Pinpoint Test I
DCDC
U0111:00
Lost Communication With Battery Energy Control Module "A": No Sub Type Information
GO to Pinpoint Test J
DCDC
U0412:00
Invalid Data Received From Battery Energy Control Module "A": No Sub Type Information
GO to Pinpoint Test K
DCDC
U3000:04
Control Module: System Internal Failures
GO to Pinpoint Test L
DCDC
U3000:41
Control Module: General Checksum Failure
GO to Pinpoint Test M
DCDC
U3000:42
Control Module: General Memory Failure
GO to Pinpoint Test M
DCDC
U3000:45
Control Module: Program Memory Failure
GO to Pinpoint Test M
DCDC
U3000:49
Control Module: Internal Electronic Failure
GO to Pinpoint Test M
DCDC
U3000:96
Control Module: Component Internal Failure
GO to Pinpoint Test N
DCDC
U3003:16
Battery Voltage: Circuit Voltage Below Threshold
GO to Pinpoint Test F
DCDC
U3003:17
Battery Voltage: Circuit Voltage Above Threshold
GO to Pinpoint Test G
DCDC
U3003:62
Battery Voltage: Signal Compare Failure
GO to Pinpoint Test H
Global Customer Symptom Code (GCSC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...