Lincoln Aviator: Climate Control System - General Information / Removal and Installation - Climate Control Housing
Removal
NOTE:
Removal steps in this procedure may contain installation details.
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Remove the instrument panel.
Refer to: Instrument Panel (501-12 Instrument Panel and Console, Removal and Installation).
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Remove the bolt, release the clips and remove the lower center instrument panel trim panel.
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Remove the bolts and the shift module and mounting plate.
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Disconnect the electrical connector.
Torque:
44 lb.in (5 Nm)
-
Remove the bolts, and the nut and washer.
Torque:
62 lb.in (7 Nm)
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Remove the bolt, detach the wiring harness retainers and position the wiring harness aside.
Torque:
62 lb.in (7 Nm)
-
Disconnect the electrical connector(s), detach the
wiring harness retainers and position the wiring harenss aside.
-
Disconnect the electrical connector(s), detach the
wiring harness retainers and position the wiring harenss aside.
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Disconnect the electrical connector.
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Remove the bolts.
Torque:
13 lb.in (1.5 Nm)
-
Remove the bolt.
Torque:
62 lb.in (7 Nm)
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Remove screw, detach the harness retainers, and disconnect the electrical connectors.
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Remove the bolt, detech the wiring harness retainers and position the wiring harness aside.
Torque:
62 lb.in (7 Nm)
-
Remove the climate control housing from the in-vehicle cross beam.
Installation
-
To install, reverse the removal procedure.
Special Tool(s) /
General Equipment
Interior Trim Remover
Removal
NOTE:
Removal steps in this procedure may contain installation details...
Removal
NOTICE:
During the removal of components, cap, tape or otherwise
appropriately protect all openings to prevent the ingress of dirt or
other contamination...
Other information:
Removal
WARNING:
The following procedure prescribes critical repair steps
required for correct restraint system operation during a crash. Follow
all notes and steps carefully. Failure to follow step instructions may
result in incorrect operation of the restraint system and increases the
risk of serious personal injury or death in a crash...
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Spherical Cutter
Grinder
Hot Air Gun
Spatula
Air Body Saw
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B
-
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Flexible Foam Repair3M™ 08463, LORD Fusor® 121
-
Removal
WARNING:
Electric vehicles damaged by a crash may have compromised
high voltage safety systems and present a potential high voltage
electrical shock hazard...