Lincoln Aviator: Handles, Locks, Latches and Entry Systems / Removal and Installation - Exterior Front Door Handle

Removal

NOTE: LH (left-hand) side shown, RH (right-hand) side similar.

NOTE: Removal steps in this procedure may contain installation details.

  1. Remove the front door window regulator and motor.
    Refer to: Front Door Window Regulator and Motor (501-11 Glass, Frames and Mechanisms, Removal and Installation).

  1. Remove the aft front door glass run and bracket.
    1. Remove the bolts from the aft front door glass run and bracket.
      Torque: 93 lb.in (10.5 Nm)
    1. Remove the aft front door glass run and bracket.

  1. Disconnect the electrical connector and position the wiring harness aside.
    1. Disconnect the exterior front door handle electrical connector.
    1. Release the wiring harness routing clips and position the wiring harness aside.
  1. Remove the exterior front door handle reinforcement adhesive tape cover.

  1. Remove the exterior front door handle and the exterior front door handle reinforcement.
    1. Remove the exterior front door handle reinforcement nuts.
      Torque: 80 lb.in (9 Nm)
    1. Remove the exterior front door handle reinforcement.
    1. Remove the exterior front door handle.
  1. Remove the exterior front door handle gaskets.

Installation

  1. To install, reverse the removal procedure.
  1. Carry out the power door window initialization.
    Refer to: Power Door Window Initialization (501-11 Glass, Frames and Mechanisms, General Procedures).

    Removal and Installation - Door Lock Cylinder

    Special Tool(s) / General Equipment Interior Trim Remover Removal NOTE: Removal steps in this procedure may contain installation details...

    Removal and Installation - Exterior Front Door Handle Reinforcement

    Removal NOTE: LH (left-hand) side shown, RH (right-hand) side similar. NOTE: Removal steps in this procedure may contain installation details. Remove the front door window regulator and motor...

    Other information:

    Lincoln Aviator 2020-2025 Service Manual: Description and Operation - Pump Assembly


    Overview Item Description 1 Transmission fluid pump drive gear 2 Transmission fluid pump idler gear 3 Transmission fluid pump assembly 4 Transmission fluid filter The transmission fluid in the sump area at the bottom of the transmission case flows through a transmission fluid filter to the pump assembly...

    Lincoln Aviator 2020-2025 Service Manual: General Procedures - Body Panel Sectioning


    Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spherical Cutter Air Body Saw MIG/MAG Welding Equipment Locking Pliers Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Repair NOTICE: Do not carry out body side sectioning repairs in areas of door hinge, safety restraints or striker anchoring points...

    Categories

    Remote Control

    Passive Key

    Lincoln Aviator. Remote Control

    The passive key operates the power locks and the remote start system. The passive key must be in your vehicle to use the push button start.

    Note: You may not be able to shift out of park (P) unless the passive key is inside your vehicle.

    read more

     
    Copyright © 2025 www.liaviator2.com