Lincoln Aviator: Handles, Locks, Latches and Entry Systems / Removal and Installation - Door Lock Cylinder
Special Tool(s) /
General Equipment
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
Repair individual door lock cylinders by discarding the
inoperative door lock cylinder and building a new door lock cylinder
using the appropriate lock repair service kit. The lock repair service
kit includes a detailed instruction sheet to build the new lock to match
the key cut pattern for the vehicle, thus allowing for single point
replacement without needing to replace or reprogram other locks or keys.
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Remove the fore front door glass run and bracket.
Refer to: Front Door Glass Run and Bracket (501-11 Glass, Frames and Mechanisms, Removal and Installation).
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Position the exterior mirror wiring harness and grommet aside.
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Disconnect the door lock cylinder cable assembly.
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Pull back the door lock cylinder cable assembly from the door lock cylinder.
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Turn the door lock cylinder cable assembly counter
clockwise, disconnect the door lock cylinder cable assembly from the
door lock cylinder.
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Remove the front door emblem.
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Remove the front door emblem nut.
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Remove the front door emblem.
Use the General Equipment: Interior Trim Remover
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Remove the door lock cylinder.
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Remove the door lock cylinder bolt.
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Remove the door lock cylinder.
Installation
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To install, reverse the removal procedure.
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Rotate the key to check for correct operation.
Removal
Remove the pin-type retainers and the radiator sight shield.
Remove the approach detection antenna.
Disconnect the approach detection antenna electrical connector...
Removal
NOTE:
LH (left-hand) side shown, RH (right-hand) side similar.
NOTE:
Removal steps in this procedure may contain installation details.
Remove the front door window regulator and motor...
Other information:
Unlock.
Lock.
Locking the Doors
Press the lock switch on the door interior trim
panel. The doors can no longer be released
using the exterior door handle switches and
the luggage compartment locks.
Unlocking the Doors
Press the unlock switch on the door interior
trim panel...
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Scraper for Straight Edges
Hot Air Gun
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Materials
Name
Specification
Flexible Foam Repair3M™ 08463, LORD Fusor® 121
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Removal
WARNING:
Electric vehicles damaged by a crash may have compromised
high voltage safety systems and present a potential high voltage
electrical shock hazard...