Lincoln Aviator 2020-2025 Service Manual / Body and Paint / Body and Paint / Body Closures / Removal and Installation - Fuel Filler Door Assembly

Lincoln Aviator: Body Closures / Removal and Installation - Fuel Filler Door Assembly

Special Tool(s) / General Equipment

Flat Headed Screw Driver
Knife

Removal

NOTE: Removal steps in this procedure may contain installation details.

NOTE: The fuel filler door assembly is damaged during the removal process and requires a new fuel filler door assembly installed.

Remove the fuel filler door.
Refer to: Fuel Filler Door (501-03 Body Closures, Removal and Installation).

With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting (100-02) .

Remove the LHR wheel and tire. Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).

- Remove the nuts.
  Torque: 22 lb.in (2.5 Nm)
- Remove the screws.
  Torque: 13 lb.in (1.5 Nm)
- Remove the bolt.
  Torque: 89 lb.in (10 Nm)
- Remove the LHR wheel liner.

Loosen the clamp and disconnect the hose. Position the hose aside.
Torque: 28 lb.in (3.2 Nm)

Remove the quick release couplings.
Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 3.0L EcoBoost, General Procedures).

NOTE: Use new bolts.
- Remove and discard the bolts.
  Torque: 80 lb.in (9 Nm)
- Position the fuel tank filler pipe and drain hose assembly aside.

Using a knife, slice the holes in the indicated areas.
Use the General Equipment: Knife

Insert the screwdriver and release the clips while pulling the fuel filler door housing away from the vehicle.
Use the General Equipment: Flat Headed Screw Driver

- Pull the fuel filler door housing away from the vehicle to disconnect the electrical connector and drain hose.
- Position the fuel filler neck as needed to remove the fuel filler door assembly.

Installation

To install, reverse the removal procedure.

Removal and Installation - Fuel Filler Door

Removal NOTE: Removal steps in this procedure may contain installation details. Open the fuel filler door. Using a screwdriver, pry the retaining tab back and slide the fuel filler door from the fuel filler door hinge...

Removal and Installation - Fuel Filler Door Assembly - Plug-In Hybrid Electric Vehicle (PHEV)

Special Tool(s) / General Equipment Flat Headed Screw Driver Knife Removal NOTE: Removal steps in this procedure may contain installation details...

Other information:

Lincoln Aviator 2020-2025 Service Manual: Description and Operation - Warning Chimes - System Operation and Component Description

System Operation System Diagram Item Description 1 ABS module 2 PAM 3 Door ajar switches 4 Driver seatbelt buckle 5 Passenger seatbelt buckle 6 RCM 7 PCM 8 GWM 9 SCCM 10 ACM 11 Rear speakers 12 Front speakers 13 BCM 14 IPMA 15 SODR 16 SODL 17 Base audio system 18 Audio DSP module 19 Rear speakers 20 Front speakers 21 Mid- and high-level 14- and 28-speaker audio systems 22 DSM 23 RGTM 24 IPMB 25 GSM 26 IPC chime arbitrator 27 IPC 28 Turn signal on tick-Tock tone 29 Belt-Minder® chime 30 Door ajar chime 31 Headlamps on chime 32 Parking brake chime 33 Seatbelt chime 34 Airbag secondary chime 35 Message center chime 36 Parking aid chime 37 Ignition/engine on chime 38 Perimeter alarm chime 39 Turn signal left on chime 40 Active park assist chime 41 BLIS/ CTA chime 42 Forward collision warning chime 43 Lane keeping aid warning chime 44 Transmission not in park chime 45 Backup chime (except North America) 46 Home safe light chime 47 Memory feedback chime 48 Power liftgate chime 49 Service AdvanceTrac chime 50 Electric Vehicle (EV) engine on chime 51 Adaptive cruise control warning chime 52 Electronic latch system Llock and unlock chime 53 Key-in-ignition warning chime 54 Fuel door release chime Network Message Chart Module Network Input Messages - IPC Broadcast Message Originating Module Message Purpose Accessory delay BCM Input used to control the overall chime function...

Lincoln Aviator 2020-2025 Service Manual: Description and Operation - Passive Anti-Theft System (PATS) - Overview

Overview NOTE: This section only describes and diagnosis the Phone as a Key system. In order for the Phone as a Key system to operate, the PATS system must be functioning correctly. For more information about the PATS system Refer to: Passive Anti-Theft System (PATS) - System Operation and Component Description (419-01B Passive Anti-Theft System (PATS), Description and Operation)...

Child Seats

Lincoln Aviator. Child Seats

Use a child restraint (sometimes called an infant carrier, convertible seat, or toddler seat) for infants, toddlers and children weighing 40 lb (18 kg) or less (generally four-years-old or younger).

Using Lap and Shoulder Belts

WARNING: Do not place a rearward facing child restraint in front of an active airbag. Failure to follow this instruction could result in personal injury or death.