Lincoln Aviator 2020-2024 Service Manual / Body and Paint / Body and Paint / Body Closures / Removal and Installation - Fuel Filler Door Assembly - Plug-In Hybrid Electric Vehicle (PHEV)

Lincoln Aviator: Body Closures / Removal and Installation - Fuel Filler Door Assembly - Plug-In Hybrid Electric Vehicle (PHEV)

Special Tool(s) / General Equipment

Flat Headed Screw Driver
Knife

Removal

NOTE: Removal steps in this procedure may contain installation details.

NOTE: The fuel filler door assembly is damaged during the removal process and requires a new fuel filler door assembly installed.

  1. Remove the fuel filler door.
    Refer to: Fuel Filler Door (501-03 Body Closures, Removal and Installation).
  1. Remove the fuel tank filler pipe.
    Refer to: Fuel Tank Filler Pipe (310-01B Fuel Tank and Lines - 3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
  1. Unsnap the manual release cable from the wheel arch liner.
  1. Using a knife, slice the holes in the indicated areas.
    Use the General Equipment: Knife
  1. Insert the screwdriver and release the clips while pulling the fuel filler door housing away from the vehicle.
    Use the General Equipment: Flat Headed Screw Driver

    1. Pull the fuel filler door housing away from the vehicle to disconnect the electrical connector.
    1. Route the fuel drain hose and manual release cable through the pipe opening and remove the fuel filler door housing assembly.

Installation

  1. To install, reverse the removal procedure.

    Removal and Installation - Fuel Filler Door Assembly

    Special Tool(s) / General Equipment Flat Headed Screw Driver Knife Removal NOTE: Removal steps in this procedure may contain installation details...

    Removal and Installation - Fuel Filler Door Spring

    Removal NOTE: Removal steps in this procedure may contain installation details. Remove the fuel filler door assembly. Refer to: Fuel Filler Door Assembly (501-03 Body Closures, Removal and Installation)...

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    Children and Airbags

    WARNING: Airbags can kill or injure a child in a child restraint. Never place a rear-facing child restraint in front of an active airbag. If you must use a forward-facing child restraint in the front seat, move the seat upon which the child restraint is installed all the way back.

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