Lincoln Aviator: Engine System - General Information / General Procedures - Exhaust Manifold Cleaning and Inspection
Special Tool(s) /
General Equipment
Cleaning
-
Clean the exhaust manifold using a suitable solvent. Use
a plastic scraping tool to clean the gasket sealing surfaces.
Inspection
-
NOTE:
New exhaust manifold gaskets, studs, nuts and/or
bolts must be installed when an exhaust manifold is serviced.
NOTE:
Use a Straightedge that is calibrated by the
manufacturer to be flat within 0.005 mm (0.0002 in) per running foot of
length, such as Snap-On® GA438A or equivalent. For example, if the
Straightedge is 61 cm (24 in) long, the machined edge must be flat
within 0.010 mm (0.0004 in) from end to end.
Using the Straightedge and a Feeler Gauge Set, check the
exhaust manifold sealing surface for warpage. If the warpage is greater
than 0.76 mm (0.0299 in), install a new exhaust manifold.
Use the General Equipment: Feeler Gauge
Special Tool(s) /
General Equipment
Feeler Gauge
Check
NOTE:
Refer to the appropriate Section 303-01 for the specification.
NOTE:
Make sure all cylinder head surfaces are clear of
any gasket material, silicone sealant, oil and coolant...
Check
Measure the piston diameter 90 degrees from the piston
pin and piston diameter (DN) height down from the top of the piston at
the point indicated...
Other information:
Lighting Control Selections
Press the toggle switch upward or downward
to make a selection.
Note: An indicator illuminates next to the
active selection.
Lamps off.
Parking lamps, instrument panel
lamps, license plate lamps and rear
lamps.
Autolamps...
Special Tool(s) /
General Equipment
205-153
(T80T-4000-W)
Handle
303-1246Engine Spreader BarTKIT-2006UF-FLMTKIT-2006UF-ROW
303-1247VCT Spark Plug Tube Seal Remover and InstallerTKIT-2006UF-FLMTKIT-2006UF-ROW
303-1248Camshaft holding toolsTKIT-2006UF-FLMTKIT-2006UF-ROW
303-1250Seal Installer, Rear MainTKIT-2006UFFLM
303-1531Installer, Front Crank Seal and Damper
303-1633Remover, Roller Rocker FollowerTKIT-2014D-ROW3TKIT-2014D-FL_ROW
303-1634Lift Eyes (2)TKIT-2014D-ROW3TKIT-2014D-FL_ROW
303-1696Camshaft holding fixture
303-335
(T88T-6701-A)
Installer, Front Cover Oil SealTKIT-1988-FLMTKIT-1988-F
Floor Crane
Mounting Stand
Plastic Scraper
Flat-Bladed Screwdriver
Piston Ring Compressor
Vise
Vise Jaw Protectors
Materials
Name
Specification
Motorcraft® High Performance Engine RTV SiliconeTA-357
WSE-M4G323-A6
Motorcraft® Silicone Gasket RemoverZC-30-A
-
Flange SealantCU7Z-19B508-A
WSS-M2G348-A11
Motorcraft® Metal Surface Prep WipesZC-31-B
-
Motorcraft® Metal Brake Parts CleanerPM-4-A, PM-4-B
-
NOTICE:
During engine repair procedures, cleanliness is extremely
important...