Lincoln Aviator 2020-2024 Service Manual / General Information / Service Information / General Information / General Procedures - Wire Terminal Inspection and Removal

Lincoln Aviator: General Information / General Procedures - Wire Terminal Inspection and Removal

Disconnect

  1.   WARNING: Before beginning any service procedure in this section, refer to Health and Safety Precautions in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

    Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).

NOTE: To avoid wiring pin (terminal) damage, Rotunda Flex Probes NUD105-R025D or Terminal Probe Kit 29-011A must be used to connect test equipment or jumper wires to pins (terminals).

  • Male to female pin (terminal) fit is critical for correct connection and durability.
  • Pin (terminal) fit may be checked by using the mating pin (terminal) to test for normal separation force (a damaged pin or terminal will have very low separation force from the mating pin or terminal).
  • Correctly checking the separation force of small pins (terminals) may require removal of the connector terminal guide/retainer if it adds drag to the pin (terminal) insertion or removal.
  • For more detail on the replacement of damaged connectors or pins (terminals) refer to the video below.

   Click here to view a video version of this procedure.


  1. NOTE: The connector hard-shell information, which is measured in millimeters is the distance from the front face of the connector to the engagement point on the terminal release tang. Mark the listed distance on the terminal removal tool prior to removing the terminal.

    NOTE: The dimensions of the connector hard-shell and the connector terminals release tang are listed above the corresponding graphics.


  1.   Audio Front Control Module (ACM), Body Control Module (BCM) and Instrument Panel Cluster (IPC) Electrical Connector


    Callout Connector
    1 External terminal release tang
    2 Electrical connector locking tab

  1.   Audio Front Control Module (ACM), Front Controls Interface Module (FCIM), Gateway Module A (GWM), and Heating, Ventilation and Air Conditioning (HVAC) Control Module Electrical Connector


    Callout Connector
    1 Distance to release tang - 0.2953  in ( 7.5  mm) (inner terminal) - 0.4646  in ( 11.8  mm) (outer terminal)
    2 Terminal width size - 0.0244  in ( .62  mm) (inner terminal) - 0.1102  in ( 2.8  mm) (outer terminal)

  1.   Body Control Module (BCM) Electrical Connector


    Callout Connector
    1 Terminal width size - 0.1102  in ( 2.8  mm) (inner terminal) - 0.2480  in ( 6.3  mm) (outer terminal)
    2 Distance to release tang - 0.1260  in ( 3.2  mm) (inner terminal) - 0.1575  in ( 4  mm) (outer terminal)
    3 Terminal width size - 0.0591  in ( 1.5  mm)
    4 Distance to release tang - 0.3780  in ( 9.6  mm) (lower terminal)

  1.   Body Control Module (BCM) Electrical Connector


    Callout Connector
    1 Terminal width size - 0.0591  in ( 1.5  mm) (inner terminal) - 0.1102  in ( 2.8  mm) (outer terminal)
    2 Distance to release tang - 0.3780  in ( 9.6  mm) (inner terminal)
    3 Distance to release tang - 0.1575  in ( 4  mm)
    4 Distance to release tang - 0.1575  in ( 4  mm)
    5 Terminal width size - 0.2480  in ( 6.3  mm)

  1.   Body Harness In-line Electrical Connector


    Callout Connector
    1 Distance to release tang - 0.3346  in ( 8.5  mm)
    2 Terminal width size - 0.1102  in ( 2.8  mm)
    3 Terminal width size - 0.0591  in ( 1.5  mm)
    4 Distance to release tang - 0.3858  in ( 9.8  mm) (inner)

  1.   Body Harness In-line Electrical Connector


    Callout Connector
    1 Distance to release tang - 0.3543  in ( 9  mm)
    2 Terminal width size - 0.0591  in ( 1.5  mm) (inner terminal) - 0.1102  in ( 2.8  mm) (outer terminal)
    3 Terminal width size - 0.2480  in ( 6.3  mm)
    4 Distance to release tang - 0.3543  in ( 9  mm)

  1.   Body Harness In-line and Seat Harness Electrical Connector


    Callout Connector
    1 Distance to release tang - 0.4331  in ( 11  mm)
    2 Terminal width size - 0.0591  in ( 1.5  mm)
    3 Terminal width size - 0.0591  in ( 1.5  mm)
    4 Distance to release tang - 0.4331  in ( 11  mm)

  1.   Body Harness In-line and Seat Module Electrical Connector


    Callout Connector
    1 Terminal width size - 0.0591  in ( 1.5  mm)
    2 Distance to release tang - 0.3937  in ( 10  mm)

    Description and Operation - Wheel and Tire Health and Safety Precautions

      WARNING: Never inflate a tire that has been run flat without first removing the tire from the wheel to inspect for damage. A damaged tire can fail during inflation...

    Identification Codes

    ..

    Other information:

    Lincoln Aviator 2020-2024 Service Manual: Diagnosis and Testing - Pedestrian Alert System


    Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).   Diagnostic Trouble Code Chart Module   DTC Description Action   PACM B1A01:01 Speaker #1: General Electrical Failure   GO to Pinpoint Test C   PACM B1A01:11 Speaker #1: Circuit Short To Ground   GO to Pinpoint Test C   PACM B1A01:12 Speaker #1: Circuit Short To Battery   GO to Pinpoint Test D   PACM B1A01:13 Speaker #1: Circuit Open   GO to Pinpoint Test D   PACM B1A02:01 Speaker #2: General Electrical Failure   GO to Pinpoint Test C   PACM B1A02:11 Speaker #2: Circuit Short To Ground   GO to Pinpoint Test C   PACM B1A02:12 Speaker #2: Circuit Short To Battery   GO to Pinpoint Test D   PACM B1A02:13 Speaker #2: Circuit Open   GO to Pinpoint Test D   PACM U0100:00 Lost Communication With ECM/PCM "A": No Sub Type Information   GO to Pinpoint Test E   PACM U0140:00 Lost Communication With Body Control Module: No Sub Type Information   GO to Pinpoint Test F   PACM U0422:00 Invalid Data Received From Body Control Module: No Sub Type Information   GO to Pinpoint Test G   PACM U201A:51 Control Module Main Calibration Data: Not Programmed   GO to Pinpoint Test H   PACM U2101:00 Control Module Configuration Incompatible: No Sub Type Information   GO to Pinpoint Test H   PACM U3000:41 Control Module: General Checksum Failure   GO to Pinpoint Test I   PACM U3000:42 Control Module: General Memory Failure   GO to Pinpoint Test I   PACM U3000:96 Control Module: Component Internal Failure   GO to Pinpoint Test I   PACM U3003:16 Battery Voltage: Circuit Voltage Below Threshold   GO to Pinpoint Test J   PACM U3003:17 Battery Voltage: Circuit Voltage Above Threshold   GO to Pinpoint Test K Symptom Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

    Lincoln Aviator 2020-2024 Owners Manual: Getting the Services You Need


    Warranty repairs to your vehicle must be performed by an authorized dealer. While any authorized dealer handling your vehicle line provides warranty service, we recommend you return to your selling authorized dealer who wants to ensure your continued satisfaction...

    Categories

    Child Seats

    Lincoln Aviator. Child Seats

    Use a child restraint (sometimes called an infant carrier, convertible seat, or toddler seat) for infants, toddlers and children weighing 40 lb (18 kg) or less (generally four-years-old or younger).

    Using Lap and Shoulder Belts

    WARNING: Do not place a rearward facing child restraint in front of an active airbag. Failure to follow this instruction could result in personal injury or death.

    read more

     
    Copyright © 2024 www.liaviator2.com