Lincoln Aviator 2020-2024 Service Manual / Chassis / Brake System / Rear Disc Brake / Removal and Installation - Brake Pads

Lincoln Aviator: Rear Disc Brake / Removal and Installation - Brake Pads

Removal

WARNING: Service actions on vehicles equipped with electronic brake booster and electronic parking brakes may cause unexpected brake application, which could result in injury to hands or fingers. Put the brake system into service mode prior to servicing or removing any brake components. Failure to follow this instruction may result in serious personal injury.

Activate the brake service mode.
Refer to: Brake Service Mode Activation and Deactivation (206-00 Brake System - General Information, General Procedures).

Remove the wheel and tire.
Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).

Detach the parking brake motor electrical connector.

NOTICE: Do not use a C-clamp to compress the brake caliper piston or damage to the parking brake actuator may occur.

NOTICE: Do not pry in the caliper sight hole to retract the pistons as this can damage the pistons and boots.

NOTICE: Do not allow the brake caliper to hang from the brake hose or damage to the hose can occur.

NOTICE: Do not manually retract the piston
Remove and discard the brake caliper mounting bolts.

Remove the brake pads.

Remove the brake pad clips. Discard if installing new brake pads.

Installation

NOTICE: Do not use a C-clamp to compress the brake caliper piston or damage to the parking brake actuator motor may occur.

NOTICE: Do not manually retract the piston or damage to the parking brake actuator may occur.

NOTICE: Make sure that the brake hose is not twisted when installing the brake caliper or damage to the brake flexible hose may occur.

NOTE: If installing new brake pads, make sure to install all new hardware supplied with the brake pad kit.

Clean the brake pad-to-anchor plate contact points.

NOTE: Clips should sit flat against the bracket with the retraction leg loop toward the outside of bracket.
1. Install all clips with retraction leg loop toward outside of bracket. Center the abutment clips over the bracket recess.
1. Start to install the clip from the top rail.
1. Install the clip over the lower abutment.
1. Apply pressure with fingers to fully seat the clip against bracket.

1. Install the brake pads at a downward angle to the caliper without touching the edge of the abutment clip.
1. Compress the spring leg of the clip with the bottom of the pad at the abutment surface and rotate the top of the pad into position.

Install the brake caliper and tighten the guide pin bolts.
Torque: 26 lb.ft (35 Nm)

Deactivate the brake service mode.
Refer to: Brake Service Mode Activation and Deactivation (206-00 Brake System - General Information, General Procedures).

Apply the brake pedal several times to verify correct brake system operation.

Install the wheel and tire.
Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).

Removal and Installation - Brake Disc Shield

Removal NOTE: Removal steps in this procedure may contain installation details. Remove the wheel bearing and wheel hub. Refer to: Wheel Bearing and Wheel Hub (204-02 Rear Suspension, Removal and Installation)...

Removal and Installation - Rear Brake Flexible Hose

Removal WARNING: Service actions on vehicles equipped with electronic brake booster and electronic parking brakes may cause unexpected brake application, which could result in injury to hands or fingers...

Other information:

Lincoln Aviator 2020-2024 Service Manual: Diagnosis and Testing - Particulate Filter System

Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.REFER to: Diagnostic Methods (100-00 General Information, Description and Operation). Diagnostic Trouble Code Chart Module DTC Description Action PCM P226D:00 Particulate Filter Deteriorated/Missing Substrate Bank 1: No Sub Type Information GO to Pinpoint Test RA PCM P226E:00 Particulate Filter Deteriorated/Missing Substrate Bank 2: No Sub Type Information GO to Pinpoint Test RA PCM P242F:00 Particulate Filter Restriction - Ash Accumulation (Bank 1): No Sub Type Information GO to Pinpoint Test RA PCM P243A:00 Particulate Filter Restriction - Ash Accumulation (Bank 2): No Sub Type Information GO to Pinpoint Test RA PCM P243B:00 Particulate Filter Restriction - Forced Limited Power (Bank 2): No Sub Type Information GO to Pinpoint Test RA PCM P2452:00 Particulate Filter Pressure Sensor A Circuit: No Sub Type Information GO to Pinpoint Test RC PCM P2453:00 Particulate Filter Pressure Sensor A Circuit Range/Performance: No Sub Type Information GO to Pinpoint Test RC PCM P2454:00 Particulate Filter Pressure Sensor A Circuit Low: No Sub Type Information GO to Pinpoint Test RC PCM P2455:00 Particulate Filter Pressure Sensor A Circuit High: No Sub Type Information GO to Pinpoint Test RC PCM P2456:00 Particulate Filter Pressure Sensor Circuit A Intermittent/Erratic: No Sub Type Information GO to Pinpoint Test RC PCM P245E:00 Particulate Filter Pressure Sensor B Circuit: No Sub Type Information GO to Pinpoint Test RC PCM P245F:00 Particulate Filter Pressure Sensor B Circuit Range/Performance: No Sub Type Information GO to Pinpoint Test RC PCM P2460:00 Particulate Filter Pressure Sensor B Circuit Low: No Sub Type Information GO to Pinpoint Test RC PCM P2461:00 Particulate Filter Pressure Sensor B Circuit High: No Sub Type Information GO to Pinpoint Test RC PCM P2462:00 Particulate Filter Pressure Sensor Circuit B Intermittent/Erratic: No Sub Type Information GO to Pinpoint Test RC PCM P246C:00 Particulate Filter Restriction - Forced Limited Power (Bank 1): No Sub Type Information GO to Pinpoint Test RA PCM P2CE5:00 Particulate Filter Pressure Sensor C Circuit: No Sub Type Information GO to Pinpoint Test RC PCM P2CE6:00 Particulate Filter Pressure Sensor C Circuit Range/Performance: No Sub Type Information GO to Pinpoint Test RC PCM P2CE7:00 Particulate Filter Pressure Sensor C Circuit Low: No Sub Type Information GO to Pinpoint Test RC PCM P2CE8:00 Particulate Filter Pressure Sensor C Circuit High: No Sub Type Information GO to Pinpoint Test RC PCM P2CE9:00 Particulate Filter Pressure Sensor Circuit C Intermittent/Erratic: No Sub Type Information GO to Pinpoint Test RC PCM P2CEA:00 Particulate Filter Pressure Sensor D Circuit: No Sub Type Information GO to Pinpoint Test RC PCM P2CEB:00 Particulate Filter Pressure Sensor D Circuit Range/Performance: No Sub Type Information GO to Pinpoint Test RC PCM P2CEC:00 Particulate Filter Pressure Sensor D Circuit Low: No Sub Type Information GO to Pinpoint Test RC PCM P2CED:00 Particulate Filter Pressure Sensor D Circuit High: No Sub Type Information GO to Pinpoint Test RC PCM P2CEE:00 Particulate Filter Pressure Sensor Circuit D Intermittent/Erratic: No Sub Type Information GO to Pinpoint Test RC PCM U0601:00 Lost Communication With Particulate Filter Pressure Sensor A: No Sub Type Information GO to Pinpoint Test RC PCM U0602:00 Lost Communication With Particulate Filter Pressure Sensor B: No Sub Type Information GO to Pinpoint Test RC PCM U0696:00 Lost Communication With Particulate Filter Pressure Sensor C: No Sub Type Information GO to Pinpoint Test RC PCM U0697:00 Lost Communication With Particulate Filter Pressure Sensor D: No Sub Type Information GO to Pinpoint Test RC Global Customer Symptom Code (GCSC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

Lincoln Aviator 2020-2024 Service Manual: Removal and Installation - Transmission Fluid Pan, Gasket and Filter

Materials Name Specification Motorcraft® MERCON® ULV Automatic Transmission FluidXT-12-QULV WSS-M2C949-A, MERCON® ULV Removal With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation)...

Child Seats

Lincoln Aviator. Child Seats

Use a child restraint (sometimes called an infant carrier, convertible seat, or toddler seat) for infants, toddlers and children weighing 40 lb (18 kg) or less (generally four-years-old or younger).

Using Lap and Shoulder Belts

WARNING: Do not place a rearward facing child restraint in front of an active airbag. Failure to follow this instruction could result in personal injury or death.