Lincoln Aviator 2020-2026 Service Manual / Powertrain / Engine / Intake Air Distribution and Filtering - 3.0L EcoBoost/3.0L EcoBoost – Hybrid (BQ) / Removal and Installation - Charge Air Cooler (CAC)

Lincoln Aviator: Intake Air Distribution and Filtering - 3.0L EcoBoost/3.0L EcoBoost – Hybrid (BQ) / Removal and Installation - Charge Air Cooler (CAC)

Removal

NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system. Failure to do so may result in damage to the turbocharger.

NOTE: Removal steps in this procedure may contain installation details.

Remove the front undershield.
Refer to: Engine Front Undershield (501-02 Front End Body Panels, Removal and Installation).

Remove the radiator grille opening panel.
Refer to: Radiator Grille Opening Panel (501-02 Front End Body Panels, Removal and Installation).

Remove the air cleaner.
Refer to: Air Cleaner (303-12 Intake Air Distribution and Filtering - 3.0L EcoBoost/3.0L EcoBoost – Hybrid (BQ), Removal and Installation).

Loosen the clamp, remove the CAC intake hose.
Torque: 48 lb.in (5.4 Nm)

1. Disconnect the manifold pressure sensor
1. Loosen the clamp and disconnect the CAC outlet hose.
  Torque: 48 lb.in (5.4 Nm)

1. Disconnect the quick release coupling.
  Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 3.0L EcoBoost, General Procedures).
1. Remove the bolt.
  Torque: 71 lb.in (8 Nm)

1. Dislodge the retainer.
1. Rotate the CAC forward off the lower mounting positions.

Installation

Inspect the turbocharger or engine air intake system components and clean, if necessary.

To install, reverse the removal procedure.

Removal and Installation - Air Cleaner Outlet Pipe RH

Removal NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system...

Removal and Installation - Charge Air Cooler (CAC) Intake Pipe

Special Tool(s) / General Equipment Hose Clamp Remover/Installer Removal NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles...

Other information:

Lincoln Aviator 2020-2026 Service Manual: Removal and Installation - Brake Fluid Reservoir

Removal NOTICE: Siphon the brake fluid from the HCU/EBB reservoir, if the reservoir is not emptied there will be a large amount of brake fluid spilled in the engine compartment. NOTE: Removal steps in this procedure may contain installation details...

Lincoln Aviator 2020-2026 Service Manual: Diagnosis and Testing - Exhaust System

Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation). Diagnostic Trouble Code Chart Module DTC Description Action PCM P0544:00 Exhaust Gas Temperature Sensor Circuit (Bank 1 Sensor 1): No Sub Type Information GO to Pinpoint Test RB PCM P0545:00 Exhaust Gas Temperature Sensor Circuit Low (Bank 1 Sensor 1): No Sub Type Information GO to Pinpoint Test RB PCM P0546:00 Exhaust Gas Temperature Sensor Circuit High (Bank 1 Sensor 1): No Sub Type Information GO to Pinpoint Test RB PCM P0547:00 Exhaust Gas Temperature Sensor Circuit (Bank 2 Sensor 1): No Sub Type Information GO to Pinpoint Test RB PCM P0548:00 Exhaust Gas Temperature Sensor Circuit Low (Bank 2 Sensor 1): No Sub Type Information GO to Pinpoint Test RB PCM P0549:00 Exhaust Gas Temperature Sensor Circuit High (Bank 2 Sensor 1): No Sub Type Information GO to Pinpoint Test RB Global Customer Symptom Code (GCSC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

Activating Intelligent Access

The intelligent access key must be within 3 ft (1 m) of the door or luggage compartment you intend to lock or unlock.

At a Door

Electronic door handles are on each door. Gently depress the switch inside the exterior door handle to unlock and open the door. An unlock symbol illuminates on the door window trim indicating your vehicle is unlocked.

Lincoln Aviator. Activating Intelligent Access