Lincoln Aviator: Interior Trim and Ornamentation / Removal and Installation - Front Door Trim Panel
Special Tool(s) /
General Equipment
Removal
NOTE:
LH (left hand) shown, RH (right hand) similar.
NOTE:
Removal steps in this procedure may contain installation details.
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Remove the appropriate door window control switch.
Refer to: Driver Door Window Control Switch (501-11 Glass, Frames and Mechanisms, Removal and Installation).
Refer to: Passenger Door Window Control Switch (501-11 Glass, Frames and Mechanisms, Removal and Installation).
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Remove the front door trim panel upper bolt.
Torque:
48 lb.in (5.4 Nm)
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Remove the front door trim panel lower bolts.
Torque:
15 lb.in (1.7 Nm)
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Release the front door trim panel clips.
Use the General Equipment: Interior Trim Remover
Left side
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Release the front door latch emergency release cable.
-
Disengage the front door latch emergency release
cable from the front door latch emergency release handle.
-
Compress the front door latch emergency release cable tabs.
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Slide the front door latch emergency release cable out the back.
All vehicles
-
Remove the front door trim panel.
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Lift upward and outward on the front door trim panel.
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Disconnect the interior ambient light electrical connector.
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Disconnect the seat control switch electrical connector.
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Disconnect the front door tweeter speaker electrical connector.
-
If equipped.
Disconnect the front door mid range speaker electrical connector.
Installation
-
To install, reverse the removal procedure.
Special Tool(s) /
General Equipment
Interior Trim Remover
Removal
NOTE:
LH shown, RH similar.
NOTE:
Removal steps in this procedure may contain installation details...
Special Tool(s) /
General Equipment
Interior Trim Remover
Removal
NOTE:
LH (left hand) shown, RH (right hand) similar.
All sides
Release the clips and remove the instrument panel side trim panel...
Other information:
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Spherical Cutter
Hot Air Gun
Air Body Saw
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
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Flexible Foam Repair3M™ 08463, LORD Fusor® 121
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Removal
WARNING:
Electric vehicles damaged by a crash may have compromised
high voltage safety systems and present a potential high voltage
electrical shock hazard...
Removal
NOTICE:
Suspension fasteners are critical parts that affect the
performance of vital components and systems. Failure of these fasteners
may result in major service expense. Use the same or equivalent parts if
replacement is necessary. Do not use a replacement part of lesser
quality or substitute design...