Lincoln Aviator: Fuel Tank and Lines - 3.0L EcoBoost / Removal and Installation - Fuel Tank Filler Pipe


NOTE: Removal steps in this procedure may contain installation steps.

  1. Disconnect the battery.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  1. With the vehicle in NEUTRAL, position it on a hoist.
    Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).
  1. Remove the LHR wheel and tire. Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).
    • Remove the nuts.
      Torque: 22 (2.5 Nm)
    • Remove the screws.
      Torque: 13 (1.5 Nm)
    • Remove the bolt.
      Torque: 89 (10 Nm)
    • Remove the LHR wheel liner.
  1. Loosen both clamps and remove the hose.
    Torque: 28 (3.2 Nm)
    • Remove the quick release couplings.
      Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 3.0L EcoBoost, General Procedures).
    • Detach the clip and position the drain hose aside.
    • Remove and dicard the bolts.
      Torque: 80 (9 Nm)
    • Detach the clip.
    • Remove bolts and position aside the brake hose.
      Torque: 71 (8 Nm)
  1. Remove and Discard the Fuel Filler Door Assembly.
    Refer to: Fuel Filler Door Assembly (501-03 Body Closures, Removal and Installation).
  1. Remove wheel hub nut.
    Refer to: Wheel Bearing and Wheel Hub (204-02 Rear Suspension, Removal and Installation).
    • Support the lower control arm using a jack stand.
    • Remove and discard the upper control arm outer bolt and nut.
      Torque: 76 lb.ft (103 Nm)
  1. Remove and discard the lower arm vertical link upper bolt and position aside the knuckle to allow room to remove the fuel filler pipe.
    Torque: 76 lb.ft (103 Nm)
  1. Remove the fuel filler pipe by pulling up on the pipe through the fuel filler door assembly hole and swinging the bottom of the fuel filler pipe past the subframe.


  1. To install, reverse the removal procedure.

    Removal and Installation - Fuel Pump and Sender Unit

    Special Tool(s) / General Equipment 310-123Locking Ring, Fuel TankTKIT-2004J-FTKIT-2005U-LM Removal   WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component...

    Removal and Installation - Fuel Tank

    Special Tool(s) / General Equipment Transmission Jack Removal NOTE: Removal steps in this procedure may contain installation steps. Release the fuel system pressure...

    Other information:

    Lincoln Aviator 2020-2021 Service Manual: Removal and Installation - Blower Motor Control Module

    Removal Remove the push pins, the nut and the RH insulation panel. Disconnect the electrical connector. Remove the bolts and the blower motor control module. Disconnect the electrical connector...

    Lincoln Aviator 2020-2021 Service Manual: Removal and Installation - Lower Arm Bracket

    Special Tool(s) / General Equipment Flat Headed Screw Driver Vehicle/Axle Stands Removal NOTICE: Suspension fasteners are critical parts that affect the performance of vital components and systems. Failure of these fasteners may result in major service expense...


    Adjusting the Steering Wheel - Vehicles With: Manual Adjustable Steering Column

    WARNING: Do not adjust the steering wheel when your vehicle is moving.

    Note: Make sure that you are sitting in the correct position.

    Unlock the steering column. Adjust the steering wheel to the desired position.

    Lincoln Aviator. Column

    Lock the steering column.

    read more

    Copyright © 2021