Lincoln Aviator: Fuel Tank and Lines - 3.0L EcoBoost / Removal and Installation - Fuel Pump and Sender Unit

Special Tool(s) / General Equipment

310-123
Locking Ring, Fuel Tank
TKIT-2004J-F
TKIT-2005U-LM

Removal




  WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures may be present and may be ignited. Failure to follow these instructions may result in serious personal injury.

NOTE: Removal steps in this procedure may contain installation details.

  1. With the vehicle in NEUTRAL, position it on a hoist.
    Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).
  1. Remove the Fuel Tank.
    Refer to: Fuel Tank (310-01A Fuel Tank and Lines - 3.0L EcoBoost, Removal and Installation).
  1. Remove the bolt and shield.
    Torque: 53 lb.in (6 Nm)
  1. NOTE: To avoid introducing contamination into the fuel tank use compressed air to clean the fuel pump and sender unit flange surfaces and the immediate surrounding area of any dirt or foreign material.

    Remove the quick connectors, position the hoses aside, then disconnect the electrical connector.
    Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 3.0L EcoBoost, General Procedures).
  1. NOTE: Note the position of the fuel pump and sender unit for installation.

    Using the special tool remove the lock ring and the fuel pump and sender unit.
    Use Special Service Tool: 310-123  Locking Ring, Fuel Tank.
  1. Lift the Fuel Pump and Sender unit slightly and disconnect the vapor line.
    Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 3.0L EcoBoost, General Procedures).
  1. NOTICE: Take extra care not to damage the fuel tank level sensor and float arm.

    Remove and discard the O-ring.

Installation

  1. NOTICE: Take extra care not to damage the fuel tank level sensor and float arm.

    Reconnect the vapor line.
    Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 3.0L EcoBoost, General Procedures).
  1. NOTE: Use new O-Ring Seal.

    NOTE: Make sure that the seal is correctly located.

  1. NOTE: Make sure that the location marks are aligned.

  1. To install, reverse the removal procedure.

    Removal and Installation - Fuel Lines

    Removal Disconnect the battery. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). With the vehicle in NEUTRAL, position it on a hoist...

    Removal and Installation - Fuel Tank Filler Pipe

    Removal NOTE: Removal steps in this procedure may contain installation steps. Disconnect the battery. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures)...

    Other information:

    Lincoln Aviator 2020-2022 Owners Manual: Lane Keeping System


    WARNING: You are responsible for controlling your vehicle at all times. The system is designed to be an aid and does not relieve you of your responsibility to drive with due care and attention. Failure to follow this instruction could result in the loss of control of your vehicle, personal injury or death...

    Lincoln Aviator 2020-2022 Owners Manual: CAUTION: TO REDUCE THE RISK OF FIRE


    Use a three-prong AC outlet that is properly grounded, 15-20 amps or greater, and in good condition. Use a dedicated line. You cannot have other appliances connected to the same circuit. If you do not use a dedicated circuit, the circuit breaker could trip or open...

    Categories

    Activating Intelligent Access

    The intelligent access key must be within 3 ft (1 m) of the door or luggage compartment you intend to lock or unlock.

    At a Door

    Electronic door handles are on each door. Gently depress the switch inside the exterior door handle to unlock and open the door. An unlock symbol illuminates on the door window trim indicating your vehicle is unlocked.

    Lincoln Aviator. Activating Intelligent Access

    read more

     
    Copyright © 2022 www.liaviator2.com