Lincoln Aviator: Fuel Tank and Lines - 3.0L EcoBoost / Removal and Installation - Fuel Pump and Sender Unit
Special Tool(s) /
General Equipment
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310-123 Locking Ring, Fuel Tank TKIT-2004J-F TKIT-2005U-LM |
Removal
WARNING:
Do not smoke, carry lighted tobacco or have an open flame of
any type when working on or near any fuel-related component. Highly
flammable mixtures may be present and may be ignited. Failure to follow
these instructions may result in serious personal injury.
NOTE:
Removal steps in this procedure may contain installation details.
-
With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).
-
Remove the Fuel Tank.
Refer to: Fuel Tank (310-01A Fuel Tank and Lines - 3.0L EcoBoost, Removal and Installation).
-
Remove the bolt and shield.
Torque:
53 lb.in (6 Nm)
-
NOTE:
To avoid introducing contamination into the fuel
tank use compressed air to clean the fuel pump and sender unit flange
surfaces and the immediate surrounding area of any dirt or foreign
material.
Remove the quick connectors, position the hoses aside, then disconnect the electrical connector.
Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 3.0L EcoBoost, General Procedures).
-
NOTE:
Note the position of the fuel pump and sender unit for installation.
Using the special tool remove the lock ring and the fuel pump and sender unit.
Use Special Service Tool: 310-123
Locking Ring, Fuel Tank.
-
Lift the Fuel Pump and Sender unit slightly and disconnect the vapor line.
Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 3.0L EcoBoost, General Procedures).
-
NOTICE:
Take extra care not to damage the fuel tank level sensor and float arm.
Remove and discard the O-ring.
Installation
-
NOTICE:
Take extra care not to damage the fuel tank level sensor and float arm.
Reconnect the vapor line.
Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 3.0L EcoBoost, General Procedures).
-
NOTE:
Use new O-Ring Seal.
NOTE:
Make sure that the seal is correctly located.
-
NOTE:
Make sure that the location marks are aligned.
-
To install, reverse the removal procedure.
Removal
Disconnect the battery.
Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
With the vehicle in NEUTRAL, position it on a hoist...
Removal
NOTE:
Removal steps in this procedure may contain installation steps.
Disconnect the battery.
Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures)...
Other information:
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Diagnostic Trouble Code Chart
Module
DTC
Description
Action
BCM
B1175:01
Driver Door Ajar Switch:General Electrical Failure
If the courtesy lamps are inoperative, GO to Pinpoint Test A
BCM
B1175:01
Driver Door Ajar Switch:General Electrical Failure
If the courtesy lamps are always on, GO to Pinpoint Test C
BCM
B1176:01
Passenger Door Ajar Switch:General Electrical Failure
If the courtesy lamps are inoperative, GO to Pinpoint Test A
BCM
B1176:01
Passenger Door Ajar Switch:General Electrical Failure
If the courtesy lamps are always on, GO to Pinpoint Test C
BCM
B11C0:01
Driver Side Rear Door Ajar Switch:General Electrical Failure
If the courtesy lamps are inoperative, GO to Pinpoint Test A
BCM
B11C0:01
Driver Side Rear Door Ajar Switch:General Electrical Failure
If the courtesy lamps are always on, GO to Pinpoint Test C
BCM
B11C1:01
Passenger Side Rear Door Ajar Switch:General Electrical Failure
If the courtesy lamps are inoperative, GO to Pinpoint Test A
BCM
B11C1:01
Passenger Side Rear Door Ajar Switch:General Electrical Failure
If the courtesy lamps are always on, GO to Pinpoint Test C
BCM
B12C2:11
Puddle Lamp:Circuit Short To Ground
GO to Pinpoint Test H
BCM
B12C2:15
Puddle Lamp:Circuit Short To Battery or Open
GO to Pinpoint Test H
BCM
B1306:01
Liftgate Ajar Switch:General Electrical Failure
GO to Pinpoint Test K
BCM
B1306:11
Liftgate Ajar Switch:Circuit Short To Ground
GO to Pinpoint Test K
BCM
B1313:11
Interior Lighting Output:Circuit Short To Ground
GO to Pinpoint Test B
BCM
B1313:15
Interior Lighting Output:Circuit Short To Battery or Open
If the courtesy lamps are always on, GO to Pinpoint Test B
BCM
B1313:15
Interior Lighting Output:Circuit Short To Battery or Open
If the courtesy lamps are always on, GO to Pinpoint Test D
BCM
B145C:11
Ambient Lighting Power Supply Output:Circuit Short To Ground
GO to Pinpoint Test I
BCM
B145C:15
Ambient Lighting Power Supply Output:Circuit Short To Battery or Open
GO to Pinpoint Test I
BCM
B1465:00
Ambient Lighting Bus 1:No Sub Type Information
If all the ambient lighting is inoperative, always on or does not change color/intensity, GO to Pinpoint Test I
BCM
B1465:00
Ambient Lighting Bus 1:No Sub Type Information
If one or more of the ambient lighting Light
Emitting Diodes (LEDs) are inoperative or do not change
color/intensity, GO to Pinpoint Test J
BCM
B1465:96
Ambient Lighting Bus 1:Component Internal Failure
If all the ambient lighting is inoperative, always on or does not change color/intensity, GO to Pinpoint Test I
BCM
B1465:96
Ambient Lighting Bus 1:Component Internal Failure
If one or more of the ambient lighting Light
Emitting Diodes (LEDs) are inoperative or do not change
color/intensity, GO to Pinpoint Test J
BCM
B1467:00
Ambient Lighting Bus 3:No Sub Type Information
If all the ambient lighting is inoperative, always on or does not change color/intensity, GO to Pinpoint Test I
BCM
B1467:00
Ambient Lighting Bus 3:No Sub Type Information
If one or more of the ambient lighting Light
Emitting Diodes (LEDs) are inoperative or do not change
color/intensity, GO to Pinpoint Test J
BCM
B1467:96
Ambient Lighting Bus 3:Component Internal Failure
If all the ambient lighting is inoperative, always on or does not change color/intensity, GO to Pinpoint Test I
BCM
B1467:96
Ambient Lighting Bus 3:Component Internal Failure
If one or more of the ambient lighting Light
Emitting Diodes (LEDs) are inoperative or do not change
color/intensity, GO to Pinpoint Test J
BCM
B14AA:11
Demand Lamp Output:Circuit Short To Ground
GO to Pinpoint Test E
BCM
B14AA:15
Demand Lamp Output:Circuit Short To Battery or Open
GO to Pinpoint Test E
BCM
B153C:11
Color Ambient Light Output:Circuit Short To Ground
GO to Pinpoint Test I
BCM
B153C:15
Color Ambient Light Output:Circuit Short To Battery or Open
GO to Pinpoint Test I
DCME
B1175:19
Drivers Door Ajar Switch:Circuit Current Above Threshold
GO to Pinpoint Test C
DCMF
B1176:19
Passenger Door Ajar Switch:Circuit Current Above Threshold
GO to Pinpoint Test C
DCMG
B11C0:19
Driver Side Rear Door Ajar Switch:Circuit Current Above Threshold
GO to Pinpoint Test C
DCMH
B11C1:19
Passenger Side Rear Door Ajar Switch:Circuit Current Above Threshold
GO to Pinpoint Test C
DDM
B1165:11
Left Front Puddle Lamp Output:Circuit Short To Ground
GO to Pinpoint Test G
DDM
B1165:15
Left Front Puddle Lamp Output:Circuit Short To Battery Or Open
GO to Pinpoint Test G
PDM
B1166:11
Right Front Puddle Lamp Output:Circuit Short To Ground
GO to Pinpoint Test G
PDM
B1166:15
Right Front Puddle Lamp Output:Circuit Short To Battery Or Open
GO to Pinpoint Test G
RGTM
B1306:12
Liftgate Ajar Switch:Circuit Short To Battery
GO to Pinpoint Test C
Symptom Chart(s)
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...
Note: Only use MERCON® ULV transmission
fluid for automatic transmissions that require
MERCON® ULV transmission fluid. The use
of any other fluid could cause transmission
damage.
Capacities
1 Approximate dry fill capacity. Actual amount could vary during fluid
changes...