Lincoln Aviator: Body and Paint / Front End Sheet Metal Repairs
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Spherical Cutter
Air Body Saw
MIG/MAG Welding Equipment
Locking Pliers
Materials
Name
Specification
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Repair
NOTICE:
Do not carry out body side sectioning repairs in areas of
door hinge, safety restraints or striker anchoring points...
Special Tool(s) /
General Equipment
6.5 mm Drill Bit
Resistance Spotwelding Equipment
Rivet Gun
Self-Piercing Rivet (SPR) Remover/Installer
Belt Sander
Torx Bit Socket
Hot Air Gun
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B
-
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Removal
WARNING:
Electric vehicles damaged by a crash may have compromised
high voltage safety systems and present a potential high voltage
electrical shock hazard...
Other information:
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
If installing a new DSP,
it is necessary to upload the module configuration information to the
scan tool prior to removing the module. This information must be
downloaded into the new DSP after installation...
Inspection and Verification
Verify the customer concern.
Visually inspect for obvious signs of mechanical damage.
Visual Inspection Chart
Mechanical
Damaged or contaminated accessory drive belt
Damaged or contaminated pulley(s)
Incorrect accessory drive belt
Incorrect fitment of the accessory drive belt
Generator
Air conditioning (A/C) compressor
Pulley(s)
Loose hardware
If an obvious cause for an observed or reported concern is
found, correct the cause (if possible) before proceeding to the next
step...
Categories
Each door has a backup power system which
allows the door to function if your vehicle
has no power. The system has a limited
number of operations before the power is
depleted and turns off. When the system
turns off, the door remains open and
unlatched and does not close.
If your vehicle has no power and the backup
power system is turned off, you can close
and secure your vehicle by manually
resetting each door latch using a key in the
position shown.
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