Lincoln Aviator: Body and Paint / Front End Sheet Metal Repairs

General Procedures - Body Panel Sectioning

Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spherical Cutter Air Body Saw MIG/MAG Welding Equipment Locking Pliers Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Repair NOTICE: Do not carry out body side sectioning repairs in areas of door hinge, safety restraints or striker anchoring points...

Removal and Installation - Fender Apron Panel

Special Tool(s) / General Equipment 6.5 mm Drill Bit Resistance Spotwelding Equipment Rivet Gun Self-Piercing Rivet (SPR) Remover/Installer Belt Sander Torx Bit Socket Hot Air Gun MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B -  Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Removal   WARNING: Electric vehicles damaged by a crash may have compromised high voltage safety systems and present a potential high voltage electrical shock hazard...

Other information:

Lincoln Aviator 2020-2025 Service Manual: Description and Operation - Direct Current/Direct Current (DC/DC) Converter Control Module - Overview

OVERVIEW   WARNING: To prevent the risk of high-voltage shock, always follow precisely all warnings and service instructions, including instructions to depower the system. The high-voltage hybrid system utilizes approximately 300 volts DC, provided through high-voltage cables to its components and modules...

Lincoln Aviator 2020-2025 Service Manual: Description and Operation - Body - Overview

Insulation   WARNING: To prevent the risk of high-voltage shock, always follow precisely all warnings and service instructions, including instructions to depower the system. The high-voltage system utilizes approximately 300 volts DC, provided through high-voltage cables to its components and modules...