Lincoln Aviator: High Voltage Battery Charging System / Removal and Installation - Charge Port - Plug-In Hybrid Electric Vehicle (PHEV)

Removal

NOTE: Removal steps in this procedure may contain installation details.

1.   WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

   Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
   

1. Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).
   

1. De-energize the high voltage system.
   Refer to: High Voltage System De-energizing (414-03A High Voltage Battery, Mounting and Cables, General Procedures).
   

1. 1. Remove the retainer.
      
   2. Remove the push pins and the fender trim panel.
      

1. Remove the LH headlight assembly.
   Refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation).
   

1. Disconnect the electrical connector and detach the wire harness retainer.
   

1. Detach the wire harness retainers.
   

1. Remove the LH side fender splash shield.
   Refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and Installation).
   

1. 1. Remove the bolt.
      Torque: 97 lb.in (11 Nm)
   2. Disconnect the electrical connector.
      
   3. Slide and detach the wire harness retainer.
      
   4. Detach the wire harness retainer.
      

1. Remove the CSI.
   Refer to: Charge Status Indicator (CSI) - Plug-In Hybrid Electric Vehicle (PHEV) (414-03B High Voltage Battery Charging System, Removal and Installation).
   

1. Remove the screws and the charge port harness.
   Torque: 97 lb.in (11 Nm)

Installation

1. To install, reverse the removal procedure.