Lincoln Aviator: High Voltage Battery Charging System / Removal and Installation - Charge Port - Plug-In Hybrid Electric Vehicle (PHEV)
Removal
NOTE:
Removal steps in this procedure may contain installation details.
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WARNING:
Before beginning any service procedure in this
section, refer to Safety Warnings in section 100-00 General Information.
Failure to follow this instruction may result in serious personal
injury.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
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Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).
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De-energize the high voltage system.
Refer to: High Voltage System De-energizing (414-03A High Voltage Battery, Mounting and Cables, General Procedures).
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Remove the retainer.
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Remove the push pins and the fender trim panel.
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Remove the LH headlight assembly.
Refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation).
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Disconnect the electrical connector and detach the wire harness retainer.
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Detach the wire harness retainers.
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Remove the LH side fender splash shield.
Refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and Installation).
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Remove the bolt.
Torque:
97 lb.in (11 Nm)
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Disconnect the electrical connector.
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Slide and detach the wire harness retainer.
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Detach the wire harness retainer.
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Remove the CSI.
Refer to: Charge Status Indicator (CSI) - Plug-In Hybrid Electric Vehicle (PHEV) (414-03B High Voltage Battery Charging System, Removal and Installation).
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Remove the screws and the charge port harness.
Torque:
97 lb.in (11 Nm)
Installation
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To install, reverse the removal procedure.
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation)...
Special Tool(s) /
General Equipment
Hose Clamp(s)
Removal
WARNING:
Before beginning any service procedure in this
section, refer to Safety Warnings in section 100-00 General Information...
Other information:
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
The heated second row seat module is located under the RH (right hand) second row seat cushion frame.
Remove the heated second row seat module.
Disconnect the electrical connectors...
Note: Do not exceed the trailer weight
for your vehicle configuration listed in
the chart below.
Note: Be sure to take into consideration
trailer frontal area. Do not exceed 55 ft²
(5.11 m²) if your vehicle can tow a class
III trailer.
Note: Your vehicle could have reduced
performance when operating at high
altitudes and when heavily loaded or
towing a trailer...